Fabrics having conventional turf yarns provided in combination with traditional carpet yarns. Optionally, the turf yarns and/or the carpet yarns can be unpigmented natural yarns. A color pattern can be applied to the fabrics to produce surface coverings, such as floor coverings.

In one aspect, floor coverings are described herein comprising nylon fibers dyed with at least one vat dyestuff, the dyed nylon fibers exhibiting enhancements to lightfastness, color fastness, wet fastness and/or resistance to household bleach.

A polyethylene terephthalate bulked continuous filament is manufactured by steps of melt-spinning, multi-step stretching a polyethylene terephthalate chip and a master batch chip for coloring, passing through a texturing nozzle, cooling, and winding and has an elastic modulus of 1.00E+07 to 5.00E+09Pa at a temperature range of 10° C. to 200° C., the filament being manufactured by steps of melt-spinning a polyethylene terephthalate chip and a master batch chip for coloring, multi-step stretching, passing through a texturing nozzle, cooling, and winding.

Artificial turf for use with an artificial turf system, which may also include a base layer and a support layer. The artificial turf comprising a backing supporting pile tufts of between ¼″ to 4″ in length, in position on its upper surface. The backing may comprise a porous synthetic foam or backing sheet. A filler of particles shaped to have no sharp edges and of substantially equal size are interspersed over the backing and about the tufts up to at least half thick length. The artificial turf substantially retains its resiliency, porosity and equal density throughout.

This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.

A polymer filament comprising a polyolefin composition which comprises at least 10% by weight of one or more copolymer(s) (I) of propylene with one or more comonomers selected from ethylene, C.sub.4-C.sub.10 α-olefins and their combinations, said copolymer or copolymers (I) having MFR from 0.5 to 10 g/10 min. and containing units deriving from the said comonomers in a total amount of from 0.5 to 25% by weight with respect to the total amount of all momoner units in the copolymer, provided that, in the absence of comonomer units deriving from C.sub.6-C.sub.10 α-olefins, the amount of comonomer units deriving from ethylene or C.sub.4-C.sub.5 α-olefins or their combinations is at least 2.5% by weight.

In one aspect, cellulosic floor coverings having desirable flammability resistance are provided. Briefly, a floor covering described herein comprises cellulosic fibers or cellulose-based fibers and fluoropolymer adhered to surfaces of the cellulosic fibers or cellulose-based fibers in an amount sufficient for the floor covering to conform with or pass flammability testing with a methenamine-timed burning tablet according to Consumer Product Safety Commission (CPSC) Standard FF 2-70.

An interior trim part made by a method that includes the steps of bringing a fiber web onto a conveyor, needlepunching the fiber web to form a base in contact with the conveyor, and introducing a binder component on the base. The binder component introduced on the base is a thermoplastic polymer in solid form. The method includes a step for heating the base to cause the thermoplastic polymer making up the binder component to penetrate the base over a thickness smaller than the thickness of the base.

A soft-substrate carpet made from recycled yarns includes a carpet fiber layer and a recycled fiber layer in a top-to-bottom order, wherein the carpet fiber layer comprises carpet fibers and a first non-woven scrim, the carpet fibers being tufted on the first non-woven scrim, and the recycled fiber layer comprises recycled fibers and a second non-woven scrim, the recycled fibers being tufted on the second non-woven scrim; the carpet fiber layer and the recycled fiber layer are permanently bonded.

An artificial turf system for installation over a receiving surface is described. The artificial turf system comprising: a sheet member made of a flexible material, the sheet member defining a first surface for interfacing with the receiving surface and a second surface; primary yarns made of straight fibers backstitched in and threaded through the sheet member and upwardly extending from the sheet member to a first elevation; and secondary yarns made of textured fibers backstitched in and threaded through the sheet member and upwardly extending from the sheet member at a second elevation less than the first elevation which is caused by a difference in texture between the primary yarns and the secondary yarns, wherein the secondary yarns are more rigid than the primary yarns, and wherein the primary yarns and the secondary yarns have ends which are cut after being threaded through the sheet member.