D06N2209/0853

LIGHT-BLOCKING ARTICLES FROM FOAMED COMPOSITION CONTAINING SOLID POLYMERIC PARTICLES
20210087350 · 2021-03-25 ·

A foamed, opacifying element has a substrate with opposing planar surfaces and a foamed opacifying layer disposed on one opposing surface. The foamed opacifying layer contains (a) 0.1-80 weight % of nonporous polymeric particles; (b) 10-80 weight % of a matrix material derived from a (b) binder material having a glass transition temperature of less than 40 C.; (c) 0.0001-50 weight % of certain additives; (d) less than 5 weight % of water; and (e) at least 0.002 weight % of an opacifying colorant different from all of the (c) additives. Foamable and foamed aqueous compositions can be used to provide these foamed, opacifying elements for use as light-blocking window shades, curtains, or other materials. These light-blocking articles can also have a printable outer surface that accepts ink for making printed images that are not observable from the opposite surface.

Light-blocking articles with spacer functional composition

A foamed, opacifying element useful as a light-blocking article has a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises: (i) inorganic or organic spacer particles having a mode particle size of at least 1 m and up to and including 100 m, and which inorganic or organic spacer particles resist melt flow at a pressure of up to and including 100 psi (689.5 kPa) and a temperature of up to and including 220 C.

METHOD FOR MAKING LIGHT-BLOCKING ARTICLES

A foamed, opacifying element useful as a light-blocking article is prepared with a dry opacifying layer on a substrate. The dry opacifying layer is densified, followed by application of a functional composition formulation to form a functional composition upon drying and curing at a coverage of 0.5-15 g/m.sup.2. The functional composition comprises at least: (i) glass particles such as hollow glass particles at a coverage of 0.1-2.2 g/cm.sup.2, and can also include any or combination of a (iv) water-soluble or water-dispersible organic polymeric binder that may be crosslinked, thickeners, coating aids having an HLB of at least 5, (ii) lubricants, (iii) tinting materials, and (v) crosslinking agents. Among other properties, the presence of the glass particles provides additional heat absorption for the foamed, opacifying elements that can be formed into light-blocking materials.

Light-blocking high opacity articles

A foamed, opacifying element has a porous substrate composed of woven yarn strands composed of a thermoplastic polymer-coated multifilament core. It has a dry foamed composition on an opposing surface of the substrate, which includes: (a) 0.1-40 weight % of porous particles; (b) 10-80 weight %; (c) 0.2-50 weight % of one or more additives selected from the group consisting of dispersants, plasticizers, flame retardants, optical brighteners, thickeners, biocides, fungicides, tinting colorants, metal flakes, and inert inorganic or organic fillers; (d) less than 5 weight % of water; and (e) at least 0.002 weight % of an opacifying colorant different from all of the one or more additives of (c), which opacifying colorant absorbs electromagnetic radiation having a wavelength of 380-800 nm. The elements have a light-blocking value (LBV) of at least 4 and can have a bending stiffness that is greater than 0.15 milliNewtons-meter.

Light-blocking articles with tinted functional composition

A foamed, opacifying element is useful as a light-blocking article, and includes a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises a tinting material comprising one or more pigments, one or more dyes, or a combination thereof to provide a desired tint or colorant to the entire foamed, opacifying element.

Method of making light-blocking articles

Foamed, opacifying elements are prepared using a foamable aqueous composition containing porous particles and an opacifying colorant. This composition is aerated, disposed onto a substrate, and dried. The dry foamed composition is densified, and cured in either order. At some point after the drying feature, a functional composition is disposed onto either the dry foamed composition or the opacifying layer, and dried. This functional composition has either or both of: (i) inorganic or organic spacer particles having a mode particle size of 1 to 100 m, and which inorganic or organic spacer particles resist melt flow at a pressure of up to and including 100 psi (689.5 kPa) and a temperature of up to and including 220 C.; and (iii) a tinting material comprising a pigment, dye, or a combination thereof. The (i) inorganic or organic spacer particles and the (iii) tinting material are different materials.

LIGHT-BLOCKING ARTICLES WITH SPACER FUNCTIONAL COMPOSITION

A foamed, opacifying element useful as a light-blocking article has a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises: (i) glass particles such as hollow glass particles. The presence of the glass particles provides additional heat absorption for the foamed, opacifying elements that can be formed into light-blocking materials.

Illumination systems within fabric-based devices

An item such as a fabric-based item may have a layer of fabric with openings that are illuminated by a light source. The openings may form symbols or other shapes and may serve as labels for keyboard keys or other components. The fabric may be formed from transparent strands of material that are coated with opaque material or may be formed from opaque strands of material in which openings are formed by laser drilling. The openings may be covered with a transparent coating layer such as a translucent polymer coating. Translucent material on the fabric may be patterned to form parts of the labels or other shapes created by the illuminated openings.

LIGHT-BLOCKING ARTICLES WITH TINTED FUNCTIONAL COMPOSITION
20190390028 · 2019-12-26 ·

A foamed, opacifying element is useful as a light-blocking article, and includes a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises a tinting material comprising one or more pigments, one or more dyes, or a combination thereof to provide a desired tint or colorant to the entire foamed, opacifying element.

LIGHT-BLOCKING ARTICLES WITH SPACER FUNCTIONAL COMPOSITION
20190390027 · 2019-12-26 ·

A foamed, opacifying element useful as a light-blocking article has a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises: (i) inorganic or organic spacer particles having a mode particle size of at least 1 m and up to and including 100 m, and which inorganic or organic spacer particles resist melt flow at a pressure of up to and including 100 psi (689.5 kPa) and a temperature of up to and including 220 C.