A method of manufacturing an escalator handrail of the invention is characterized by including: a metallic steel-wire producing step of placing a center elemental wire and a plurality of strands so that the plurality of strands surrounds the center elemental wire, and applying tension to them so that each distance between the center elemental wire and each of the strands becomes the same, to thereby produce the metallic steel wire; a preheating step of heating the metallic steel wire to a temperature equal to or more than that of a thermoplastic resin in a molten state; a composite-material forming step of integrating the metallic steel wire heated with the thermoplastic resin in a molten state, and extruding them through a die finished into a cross-section shape of the escalator handrail to thereby form the composite material; and a cooling step of forcibly cooling the composite material.

A power paying-off cradle consisting of power paying-off component and framework. In the framework is a cavity with an upper opening; a wire tension balance mechanism is installed in the cavity; a displacement wheel is installed on the wire tension balance mechanism, and a position detector of the displacement wheel is installed on the inner side wall of the framework; a turning wheel is installed on the front top of the framework; a thread hole is installed in the front of the framework; wire on the paying-off spool enwinds the turning wheel and the displacement wheel successively and passes through the thread hole. The wire tension balance mechanism has damping effect on the displacement wheel. When the tension of the displacement wheel is greater than or less than the damping force, the displacement wheel moves in order to ensure consistency of the tension or the strain of wire.

A device 100 produces an endless winding cable 101 by winding a yarn 106 around two thimbles 102, 104. The device 100 comprises an elongated guide 110, a carriage 112, a yarn feeder 114, a first thimble holder 116, and a second thimble holder 118. The first thimble holder 116 and the second thimble holder 118 each hold one of the two thimbles 102, 104. The carriage 112 is movable relative to the elongated guide 110. The yarn feeder 114 is connected to the carriage 112, and comprises at least one spool holder 120 for holding a spool 122 with the at least one yarn 106, and an output guide 124 for guiding the at least one yarn 106 to the cable during winding. The yarn feeder 114 comprises at least one yarn brake 126 for controlling a tension of the at least one yarn 106 during winding.

A method for creating a composite cable having at least one high-performance termination on at least one end. A high-performance termination is added to an end of a short synthetic tensile strength member. The strength of the tensile strength member and termination is then tested. Once tested satisfactorily, the short cable is spiced onto a long cable of the same type using prior art splicing techniques. The union of the short cable and the long cable creates a composite cable having a high-performance termination on at least one end. In most applications preferable to set the length of the short cable so that the interwoven splice will exist at a desired location.

A power paying-off cradle consisting of power paying-off component and framework. In the framework is a cavity with an upper opening; a wire tension balance mechanism is installed in the cavity; a displacement wheel is installed on the wire tension balance mechanism, and a position detector of the displacement wheel is installed on the inner side wall of the framework; a turning wheel is installed on the front top of the framework; a thread hole is installed in the front of the framework; wire on the paying-off spool enwinds the turning wheel and the displacement wheel successively and passes through the thread hole. The wire tension balance mechanism has damping effect on the displacement wheel. When the tension of the displacement wheel is greater than or less than the damping force, the displacement wheel moves in order to ensure consistency of the tension or the strain of wire.

An improved system for handling delicate linear media and in particular to a method and apparatus for winding delicate linear media such as superconducting wire or tape or optical fibers onto a spool. A combination of direct closed loop control and media routing design facilitates the handling of the delicate media without causing damage. The axial tension in the linear media may be closely controlled during winding by means of feedback control loop using tension measurements to control the rotation speeds of the wind-from and wind-to spools. Further, during winding, the delicate linear media is only exposed to large radius bends with no reverse bending. Finally, output devices and features, commercial or otherwise, made possible by delicate linear media handling are revealed. This includes advanced SC devices and features.

A system (10) for winding multiple elongated elements (12, 14) simultaneously under a substantially same tension on a single spool (16) comprises one pendulum arm (18) and one set of actuators (22) acting on the pendulum arm (18) and balancing with the sum of tensions of each elongated element (12, 14). The system (10) further comprises one or more balancing arms (26, 40): A first balancing arm (26) is attached to the pendulum arm (18), the other balancing arms (if any) are attached to the first balancing arm (26). Each balancing arm (26) is pivotable upon a balancing arm axis (28). A first set of one or more reversing pulleys (30) is positioned at one side of the first balancing arm axis (28) and a second set of one or more reversing pulleys (32) is positioned at the other side of said balancing arm axis (28). Each of the reversing pulleys (30, 32) guides an elongated element (12, 14) to be wound.

This invention relates to a tension buffer system for multi-wirepay-off system. The tension buffer system comprises guiding pulleys (4, 4a, 4b) adapted to guide wires (6, 6a, 6b) being paid off, and reversing pulleys (8). Each reversing pulley (8) is adapted to guide a wire (6, 6a, 6b) from the guiding pulley (4, 4a, 4b) and back to the guiding pulley (4, 4a, 4b), two reversing pulleys (8) are rotatably mounted on a first support (10), the first support (10) is pivoted around first support axis (12) lying between the two reversing pulleys (8) so that pivoting brings one of the two reversing pulleys (8) closer to the guiding pulley (4, 4a, 4b) while the other of the two reversing pulleys (8) more remote from said guiding pulley (4, 4a, 4b). This invention provides a mechanical device to balance the tension difference between multiple wires in the pay-off system to produce a steel cord with constant tension and satisfactory quality.

A steel cord and a manufacturing process are disclosed. The steel cord includes a steel core wire located in the center and having a diameter of d; and M sheath-layer steel wires arranged around the steel core wire in the center, tangent to the steel core wire, and having a diameter of d1, at least two gaps L existing between the M sheath-layer steel wires, where M is 4; d, d1, and L satisfy the following relationship: 0.420<(d/d1)<0.800, d1 is between 0.20 mm and 0.44 mm, and L0.0008 mm. The steel cord of the present invention may allow rubber to be fully penetrated into the gaps, thereby reducing air content in the steel cord, avoiding point contact friction between the layers of steel wires due to insufficient rubber penetration, and further solving the problem of failure of the bearing capacity of the steel cord due to abrasion.