Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

The invention relates to a method for the production of lyocell staple fibers, comprising the steps in the following order: a) extruding filaments from a solution of cellulose in an organic solvent; b) precipitating the cellulose for the formation of continuous cellulose filaments; c) washing the cellulose filaments; d) contacting the cellulose filaments with a crosslinking agent; e) reacting the cellulose filaments with the crosslinking agent in a reaction chamber; f) washing the treated cellulose filaments; g) cutting the washed cellulose filaments into staple fibers; h) forming a nonwoven fleece from the staple fibers and pressing the nonwoven fleece; and i) finishing the nonwoven fleece and pressing the nonwoven fleece.

The present invention provides a process for the viable production of lyocell cellulose continuous filament yarns.

A fabric made by the method of providing a non-woven batt having flame retardant fibers, stitch bonding the non-woven batt with an elastic yarn, and heat setting the stitch bonded, non-woven batt. The stitch bonded non-woven batt is exposed to a temperature in a range of 160° C. to 200° C. for a period in a range of 30 seconds to 120 seconds. In an embodiment, the fabric is adapted for use as a mattress core cover.

Flame retardant panels generally include an adaptive cover layer and underlying batting layer. The cover layer includes a moisture vapor permeable synthetic fibrous layer, and a liquid impermeable but moisture vapor permeable thermoplastic layer disposed on an outer face of the cover layer, wherein the liquid impermeable but moisture vapor permeable thermoplastic layer is in an amount of about 2 to 15% by weight based on a total weight of the synthetic fibrous layer and the thermoplastic layer. The underlying batting layer can have a top surface and a bottom surface, the layer comprising a plurality of substantially vertically oriented flame retardant treated fibers extending from the top surface to the bottom surface; and a binder material.

The present invention provides a fabric comprising or consisting of: a first yarn comprising a fiber blend of modal and polyester; a second yarn comprising spandex; and a third yam comprising polyester. The polyester in the fiber blend may have a cross-section such as X-shape, M-shape, I-shape, honeycomb-shape, Y-shape, U-shape or O-shape that creates a plurality of spaces along the length of the first yarn that facilitate a capillary action. The modal in the fiber blend may have a cross-section that is substantially rectangular.

The invention relates to a method for the production of a textile object having electrostatically charged fibres and to a textile object. A die arrangement comprising at least two separate dies or a multipolymer die is used for the production of fibres from different polymers, whereby the polymers are spaced sufficiently apart in a triboelectric series. During the process, the fibres produced from the polymers are co-mingled, at least in sections, and charged triboelectrically. Alternatively or in addition, the fibres are charged triboelectrically by means of an uncomplicated finishing process. Filters with quality factors greater than 0.2 can be produced with the textile object.

The present invention provides a colored gold-wrapped thread and a method for making a gold-plated embroidery by using the same, thereby solving the technical problem of single color of a gold-plated embroidery. The method for making a gold-plated embroidery includes preparing embroidery threads, preparing colored gold-wrapped threads and colored gold fixing threads in a mode of one-to-one correspondence of the same color, preparing an embroidery backing material, arranging a to-be-embroidered pattern on the embroidery backing material, preparing embroidery tools, arranging the embroidery backing material on a reel, and embroidering a pattern. The colored gold-wrapped thread includes a thread skin and a wrapped core, where the thread skin is made of a colored glittering silk material having metal luster, and the wrapped core is made of rayon having no twisting strength or a soft and smooth cotton thread.

The invention relates to a flame retardant support article containing a support article comprising a resilient material and a flame retardant knit fabric at least partially surrounding the support article. The flame retardant knit fabric contains a plurality of yarns, wherein the yarns comprise flame retardant rayon fibers and polyester fibers. The plurality of yarns contains at least about 70% by weight flame retardant rayon fibers.

Method of manufacturing a regenerated cellulosic molded body, wherein the method comprises supplying a starting material which comprises cellulose and at least one foreign matter, transferring at least a part of the starting material with at least a part of the at least one foreign matter into a spinning mass which additionally contains a solvent for solving at least a part of the cellulose of the starting material in the solvent, and extruding the spinning mass to the molded body, and subsequently precipitating in a spinning bath, wherein thereby the molded body is obtained, wherein the molded body comprises cellulose and at least a part of the at least one foreign matter.