Provided is a spunbond nonwoven fabric that is easy to produce due to excellent spinnability and has uniform and sufficient quality including mechanical properties while the spunbond nonwoven fabric is highly filled with an inorganic substance powder. An inorganic substance powder-blended spunbond nonwoven fabric is composed of a fiber, the fiber including: a thermoplastic resin and an inorganic substance powder in a mass ratio of 50:50 to 10:90, and an ethylene-based polymer wax having a weight average molecular weight of 400 or more and 5,000 or less in an amount of 0.1 part by mass or more and 3.0 parts by mass or less relative to 100 parts by mass of a total amount of the thermoplastic resin and the inorganic substance powder.

A method of forming a hydro-patterned nonwoven web including the steps of forming a nonwoven batt comprising continuous spunmelt fibers, calender bonding the nonwoven batt to form a thermobonded precursor nonwoven web with a bond pattern that defines bond impressions and unbonded areas between the individual bond impressions, and hydraulically treating the thermobonded precursor nonwoven by a plurality of steps of water injection as the thermobonded nonwoven web passes over a screen. The bond pattern has specific features that provide advantages in terms of mechanical properties and visual appearance of the final nonwoven product.

An installation and a method for selectively producing a single-ply or alternatively a multi-ply nonwoven includes an inclined wire former configured to deposit a sheet of wet-laid fibre material on a first circulating belt, a further belt configured to receive the sheet of wet-laid fibre material from the first circulating belt, a roller card arranged downstream in the material transport direction and configured to introduce a roller card web into the installation, a hydroentanglement arranged downstream in the material transport direction and including at least one water beam configured to entangle, bond and/or structure a single sheet of fibres or a plurality of sheets of fibres, and a dryer arranged downstream in the material transport direction

A method of forming an apertured hydro-patterned nonwoven web including the steps of forming a nonwoven batt comprising continuous spunmelt fibers, calender bonding the nonwoven batt to form a fully bonded precursor nonwoven web with a regular bond pattern that defines individual bond impressions and unbonded areas between the individual bond impressions, the regular bond pattern having a percentage bond area of 10% to 25%, and hydraulically imparting the fully bonded precursor nonwoven web with a plurality of apertures, the step of hydraulically imparting comprising hydraulically treating the fully bonded precursor nonwoven web by a plurality of steps of water injection as the fully bonded nonwoven web passes over a plurality of pins.

A nonwoven fabric, including fibers, in which the fibers have an elongational viscosity, as measured under conditions at an elongational strain rate of 2.5×10.sup.2 (1/s) and a temperature of 160° C., of from 430 Pa.Math.s to 1200 Pa.Math.s, and a ratio of the elongational viscosity (Pa.Math.s) to a shear viscosity (Pa.Math.s) of the fiber, as measured under conditions at a shear strain rate of 2.5×10.sup.2 (1/s) and a temperature of 160° C., is from 35 to 65.

A wind lift mitigation net for mitigating or preventing wind lift of at least one membrane covering an outdoor aggregation of matter is provided. The wind lift mitigation net comprises a plurality of monofilaments. At least some of the monofilaments may each have a cross-sectional shape that comprises at least one vertex. The cross-sectional shape may, for example, be a non-circular shape such as a tear drop, triangular, square or stellate shape. At least some of the monofilaments may each have at least one substantially planar surface.

Charged polymeric webs, such as electret webs, include a thermoplastic resin and a charge-enhancing additive. The additives are substituted heterocyclic thiolate salts. The heterocyclic thiolate salt has 2 nitrogen groups and a third group that may be an NH, N—NH.sub.2, O, or S group. The substituent group is an aromatic or heterocyclic aromatic group. The electret webs may be a non-woven fibrous web or a film. The electret webs are suitable for use as filter media.

A method of making nonwoven webs comprising providing a spinneret including a pattern of conduits forming an extrusion region; directing only a first stream of molten propylene polymer into a region adjacent the first side of the spinneret, directing only a second stream of molten propylene polymer into a region distal to the first side of the spinneret, extruding only the first stream propylene polymer through the exit openings in a first zone where the exit opening comprises exit ports in the first zone having a first density; extruding only the second stream propylene polymer through the exit openings of a second zone where the exit opening comprises exit ports in the second zone having a second density less than the first density; and the second zone is distal to the first side with the first zone being between the second zone and the first side.

An insulated nanofiber having a continuous nanofiber collection extending along a longitudinal axis with an outside surface and an inside portion is described. A first material infiltrates the inside portion, where the outside surface of the nanofiber collection is substantially free of the first material. An electrically-insulating second material coats the outside surface of the nanofiber collection. A method of making an insulated nanofiber collection is also disclosed.

A stabilized fabric composed of a mesh or a woven fabric is disclosed as are methods of their manufacture, the manufacture of medical devices made using a stabilized fibers and stabilized medical devices are all disclosed. Fabrics can be stabilized by several techniques including: using mechanical, chemical and/or energetic fasteners at warp and weft intersections in the weave; by using various weaving techniques and fibers. Meshes can be stabilized when properly dimensioned and arranged junctions and struts of the necessary properties are used. All of these stabilized fabrics can be made of synthetic polymer materials such as ultrahigh molecular weight PE or PP and expanded PTFE.