The present invention provides methods for preparing an alpha-keratin solution comprising alpha-keratin protofibrils and intermediate filaments in liquid crystal phase and uses thereof for fabricating, e.g., shape-memory polymeric fibers, yarns, threads, fabrics, structures and objects.

Actuators (artificial muscles) comprising twist-spun nanofiber twist-inserted polymer fibers generate tensile actuation when powered electrically, photonically, chemically, thermally, by absorption, or by other means. These artificial muscles utilize coiled polymer fibers and can be either neat or comprising a guest. In some embodiments, the coiled polymer fibers actuator can be incorporated into an article, such as a textile, braid, clothing, smart packaging, or a mechanical system, and the coiled polymer fiber in the coiled polymer fiber actuator can have a stroke amplification factor of 5 or greater.

Actuators (artificial muscles) comprising twist-spun nanofiber yarn or twist-inserted polymer fibers generate torsional actuation when powered electrically, photonically, chemically, thermally, by absorption, or by other means. These artificial muscles utilize coiled yarns/polymer fibers and can be either neat or comprising a guest. In some embodiments, the actuator system includes a twisted and coiled polymer fiber actuator, and at least one of (i) wire connections that enable electrical heating of the twisted and coiled polymer fiber actuator, (ii) a radiation source and radiation pathway that enables photothermal heating of the twisted and coiled polymer fiber actuator, and (iii) a delivery system for delivering chemicals whose reaction produces heating of the twisted and coiled polymer fiber actuator.

A method for making a braided medical device may involve positioning an insert inside a braided material, processing the braided material to form the braided medical device, dissolving and/or crushing the insert into multiple pieces, and removing the multiple pieces from the braided medical device. In some embodiments, the insert is made of gypsum. A braided medical device for occluding a defect in a heart may include a right disc for residing in a right side of the heart, a left disc having a partially circular shape for residing in a left side of the heart, and a waist extending between the right disc and the left disc and having a smaller diameter than that of either the right disc or the left disc.

A collapsible medical device and associated methods of occluding an abnormal opening in, for example, a body organ, wherein the medical device is shaped from plural layers of a heat-treatable metal fabric. Each of the fabric layers is formed from a plurality of metal strands and the assembly is heat-treated within a mold in order to substantially set a desired shape of the device. By incorporating plural layers in the thus-formed medical device, the ability of the device to rapidly occlude an abnormal opening in a body organ is significantly improved.

An article of apparel is disclosed that includes zones with a textile having a structure than changes or is otherwise modified by a physical stimulus, such as the presence of water or a temperature change, to modify a property of the textile. The zones may be along a center back area and/or side areas of the apparel, and the textile may increase in air permeability when exposed to water. In some embodiments, slits are formed in the textile.

A torsional actuator formed of a yarn of twisted shape memory material. The yarn has multiple strands of homogeneous shape memory material that have been homochirally twisted. For torsional actuation, a fractional portion of the yarn is heated such as by Joule heating. Various Joule heating mechanisms include passing an electrical current through an unwound segment of the yarn, or by coating a fractional portion of the length of each homogeneous strand with a coating material of higher electrical conductivity than the electrical conductivity of the shape memory material an passing current through the length of the yarn. The shape memory material may be a shape memory alloy such as a NiTi alloy.

Anchoring of fabrics for applications in which force is applied by or on the fabric facilitates new uses and functionalities. Dynamic anchoring through any of three modes (mechanical, compressive, or friction-based) enables transient or permanent anchoring across a garment or other fabric.

A smart (intelligent) textile that can control its porosity, shape, texture, loft, stiffness, or color by temperature change or moisture absorption by using polymer fiber torsional and tensile actuators. This temperature change can be due to a change in ambient temperature or by an external stimulus, such as electrothermal heating. Mechanisms to accomplish this include (a) direct actuation (contraction or expansion) of polymer fiber actuators in a textile structure (b) rotation of polymer fiber actuators helically wrapped around warp and/or weft yarns in a textile structure; (c) rotation of chenille type or ribbon-like warp (or weft) ends by polymer fiber torsional actuators; (d) contraction or expansion of piles or loops in a chenille type fancy yarn produced by using mandrel actuators as pile or loop part of the yarn; (e) buckling of warp (or weft) yarns by contraction of tensile polymer fiber actuators; (f) decrease in yarn diameter by a twisting effect of polymer fiber actuators; (g) contraction or expansion of segmented mandrel actuators with core filament, wire or yarns; or (h) rotation of differentially dyed polymer fiber actuators for color changing textiles.

A textured fabric for an implantable bioprosthesis is provided. The textured fabric can include a woven base layer and a plurality of loops projecting from the woven base layer. The plurality of loops are formed from a composite core-sheath yarn. The core can be made of a material that is different from the sheath. The core material can be selected to impart strength and resiliency to bending and the sheath material can be selected to impart a larger surface area or texture that facilitates cellular or tissue in-growth.