D10B2501/043

Last system for articles with braided components
11540596 · 2023-01-03 · ·

A last system and a method of making the last system are disclosed. The last system includes a last member and an exterior layer. The exterior layer becomes deformable when heated above a characteristic temperature. The method can include forming a braided footwear component on the last system. The exterior layer may be joined with the braided footwear component by heating the last system above the characteristic temperature.

Textile for shoe upper and shoe body including the same
11535960 · 2022-12-27 · ·

A woven textile for shoe upper includes a main body. The main body includes a woven portion and at least one braiding portion. The main body defines a horizontal direction and a longitudinal direction. The woven portion includes a plurality of longitudinal threads aligned along the horizontal direction. Each of the longitudinal threads extends along the longitudinal direction. Two ends of the woven portion along the longitudinal direction are a first end and a second end. At least one of the longitudinal threads extends and is knotted itself from the first end or the second end of the woven portion away from the woven portion to form the at least one braiding portion.

Article with integral loops and method of manufacturing
11530502 · 2022-12-20 · ·

A method of manufacturing an article may include loading a soluble bobbin thread into an embroidery machine and then driving a needle thread through a base sheet with a needle of the embroidery machine according to a programmed first pattern that provides a series of loops of the needle thread extending outward from a bobbin side of the base sheet. The method may further include bonding the needle thread to a needle side of the base sheet opposite from the bobbin side. A spacer layer may be disposed at the bobbin side of the base sheet, and may be removed after the needle thread is bonded to the base sheet. The loops may be loops of a hook-and-loop fastener or ball control features in various articles manufactured according to the method.

Knitted textile and method of forming

A knitted textile (2) having a first layer (4) including a first yarn (12) with a thermoplastic composition integrally formed with a second layer (6) including a second yarn (14), the first yarn (12) forming an array of knitted patterns (16) defining voids (8) through the first layer (4) to the second layer (6). The first layer (4) may be heat treated to form a film. (24). Treatment of the first layer (4) may change zonal and directional tensile properties of the knitted textile (2). The Poisson's ratio of the knitted textile (2) may be greater than or equal to zero in a first axis (32) and/or a second axis (30), before and/or after treatment. Articles of apparel, including articles of footwear (26) and garments incorporating the knitted textile (2), and methods of forming the knitted textiles (2) and articles are disclosed.

Layered shoe upper
11589637 · 2023-02-28 · ·

A shoe includes an upper and a sole. The upper includes an outer layer having a first knitwear and an inner layer having a second knitwear. The first knitwear differs from the second knitwear with regard to at least one of a yarn used, a stitch structure, an alignment, and a form.

Anatomical supportive sock with breathable protective sole
11503863 · 2022-11-22 · ·

A footwear device is disclosed herein that includes a knitted outer sock with an anatomical sole attached to its external bottom surface. The anatomical sole includes a raised arch support region and may, in some embodiments, include a plurality of apertures extending from a top surface of the sole through to a bottom surface of the sole. In other embodiments, however, the anatomical sole may be free from apertures. The anatomical sole may be shaped to curve upward along one or more of its edges (e.g., on a medial side and on a lateral side). In these and other embodiments, the anatomical sole may curve upward in a heel region to wrap around a heel area of the outer sock. An inner sock may optionally be positioned within the outer sock to provide additional cushioning and support.

A PROCESS FOR MAKING A TUBULAR TEXTILE ARTICLE, IN PARTICULAR AN UPPER FOR FOOTWEAR, WITH A CIRCULAR KNITTING MACHINE
20230056687 · 2023-02-23 · ·

A process for making a tubular textile article destined to represent an upper for footwear comprising programming a textile machine defining a tubular textile article to be made, extending longitudinally in a seamless way starting from a first open end and consisting of a plurality of stitch rows in succession. The process further includes knitting, in accordance with the programming step, by making the first end, belonging to a first fabric of the textile article, destined to represent a tip end of an upper; making a tip portion of the first fabric, destined to represent a portion of the upper enclosing the toe; making a tab, belonging to the first fabric and destined to represent a portion of the upper enclosing or covering at least one portion of instep; making a middle portion of the first fabric, destined to represent a portion of the upper enclosing at least part of the sole and sides of the foot, wherein the middle portion has a longitudinal opening which is located on at least one portion of the instep, and two lateral margins on the sides of the longitudinal opening; and making an end portion of the first fabric destined to represent a portion of the upper enclosing the foot heel. The tab and the longitudinal opening of the middle portion both have a simultaneous longitudinal development, in a direction corresponding to the longitudinal development of the upper; the knitting step entirely produces the unitary, single-piece tubular textile article; the steps are performed in succession such that processing is never interrupted between each step and the following one.

Knit textiles and uppers, and processes for making the same

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Engineered shoe or apparel
11499253 · 2022-11-15 · ·

A method of producing a component for an article of footwear or apparel or a sporting goods accessory. The method of producing a component includes forming at least a first layer by braiding a first braided tube. Braiding may be performed with an empty braiding center. The method further includes arranging the first layer on a form.

KNITTED COMPONENT WITH INLAID CUSHIONING

A knitted component may include a knit element with a first surface and an opposite second surface. An inlaid yarn may extend through the knit element and between the first surface and the second surface. A secured area where the first surface and the second surface are secured together may be included, where the inlaid yarn is secured by loops forming the first surface and the second surface. A cushioning area may be included, where the cushioning area has a tubular construction such that the first surface and the second surface are separable, forming a cavity therebetween, and where the inlaid yarn extends through the cavity formed between the first surface and the second surface.