The artificial turf infill includes composite infill components. The infill components include a water absorbent yarn. The water absorbent yarn is covered with a jacket. The jacket is formed from an elastomeric compound. The jacket includes at least one opening. The at least one opening exposes the water absorbent yarn.

A system and method for forming synthetic/artificial grass or turf products in which a series of tufts of artificial/synthetic grass filaments or yarns are formed in a backing material with various graphic pattern effects being formed therewith. The system generally will include at least one needle bar having at least one row of needles mounted along a tufting zone and reciprocated through the backing to a desired penetration depth, and will present a desired set or group of yarns to a series of pattern pixels or stitch areas. A series of level cut loop loopers or hooks will be aligned with and will engage the needles in order to form tufts of yarns in the backing material. Clips of the level cut loop loopers will be selectively controlled to control the retention of selected ones of the yarns presented at each pattern pixel. The remaining, non-selected yarns generally are not retained at the pattern pixels, and can be formed as lower pile tufts or removed from the backing material.

The invention provides for a method of manufacturing artificial turf (1000). The method includes creating a polymer mixture, such as polymer mixture (400), where the polymer mixture is at least a three-phase system. The polymer mixture includes a first polymer, a second polymer and a compatibilizer. The first polymer is a polyamide (PA) and the second polymer is a polyethylene (PE). The first polymer is included in an amount of 0.125 percent to 5 percent by weight, the second polymer is included in an amount of 60 percent to 97 percent by weight and the compatibilizer is included in an amount of 0.375 percent to 15 percent by weight. The first polymer and the second polymer are immiscible, and the first polymer forms polymer beads surrounded by the compatibilizer within the second polymer.

A manufactured composite comprising synthetic turf and impermeable geomembrane is used in a single-layer capping system as the single layer to provide permanent, impermeable and functional aesthetic cover for a job site. During installation of composite pieces at a job site, an edge portion of a tufted section of a second composite piece is overlaid onto an edge untufted section of the first composite piece already laid and anchored over foundation soil to form a reinforced overlapping seam, through which the two composite pieces are physically and permanently joined together. As composite pieces are joined together, the continuity of synthetic grass and the continuity of impermeability are extended and realized over the entire site to form permanent, impermeable and functional aesthetic cover for a job site.

An artificial turf system provides an existing artificial turf including a plurality of existing artificial turf fibres and an existing artificial turf backing configured to carry the plurality of existing artificial turf fibres, a new artificial turf comprising a plurality of artificial turf fibres and an artificial turf backing layer, where the artificial turf backing layer comprises a carrier structure configured to carry the plurality of artificial turf fibres, and a geogrid positioned between the existing artificial turf and the backing layer of the new artificial turf.

The present invention relates to a polyethylene composition comprising: a) at least 45% to at most 95% by weight of a metallocene-catalyzed polyethylene A, wherein % by weight is based on the total weight of the polyethylene composition; wherein polyethylene A has a density of at least 0.916 g/cm.sup.3 to at most 0.940 g/cm3, as measured according to ISO 1183-2:2004 at a temperature of 23 C.; and a melt index MI2 of at least 1.5 g/10 min to at most 4.0 g/10 min, as measured according to ISO 1133 Procedure B at a temperature of 190 C. and a load of 2.16 kg; b) at least 5% to at most 55% by weight of a metallocene-catalyzed polyethylene B, wherein % by weight is based on the total weight of the polyethylene composition; wherein said metallocene-catalyzed polyethylene B comprises b1) at least 45% to at most 75% by weight of a metallocene-catalyzed polyethylene B1, wherein % by weight is based on the total weight of the metallocene-catalyzed polyethylene B; wherein polyethylene B1 has a density of at most 0.918 g/cm.sup.3, as measured according to ISO 1183-2:2004 at a temperature of 23 C.; and a melt index MI2 of lower than the melt index MI2 of polyethylene A, as measured according to ISO 1133 Procedure B at a temperature of 190 C. and a load of 2.16 kg; and b2) at least 25% to at most 55% by weight of a metallocene-catalyzed polyethylene B2, wherein % by weight is based on the total weight of the metallocene-catalyzed polyethylene B; wherein polyethylene B2 has a density higher than the density of polyethylene B1, as measured according to ISO 1183-2:2004 at a temperature of 23 C.; and wherein the melt index MI2 of polyethylene B2 is higher than the melt index MI2 of polyethylene B1, as measured according to ISO 1133 Procedure B at a temperature of 190 C. and a load of 2.16 kg.

A synthetic turf system and method includes turf tufted from monofilament fibers of a thermoplastic polymer where about 1 in about 32 tuft rows comprise at least one antistatic filament per tuft. Each antistatic filament has a first nonconductive polymeric component coextensive with a second non-conductive component. One or more of the antistatic filaments substantially reduces static electrical discharge within the turf. The thermoplastic polymer for each fiber may comprise at least one of nylon, polyethylene, polypropylene, and polyester. Each tuft of the tufted turf may be twisted and each tuft may be slit to form multiple ends. The turf system may comprise stitched turf. Each antistatic filament may comprise a carbon core surrounded by a non-conductive sheath, wherein a ratio of the antistatic filament per number of tuft rows may comprise at least one of 1:2, 1:4, 1:8, and 1:16.

A method of manufacturing artificial turf creating a liquid polymer mixture, wherein the polymer mixture is at least a two-phase system. A first one of the phases includes a first polymer and a first dye, and a second one of the phases of the polymer mixture includes a second polymer and a second dye. The second dye has a different color than the first dye, the second polymer being of the same or of a different type as the first polymer. The first and the second phase are immiscible, the first phase forming polymer beads within the second phase. The method further includes extruding the polymer mixture into a monofilament including a marbled pattern of the first and second color; quenching the monofilament; reheating the monofilament; stretching the reheated monofilament to deform the polymer beads into threadlike regions and to form the monofilament into an artificial turf fiber; and incorporating the artificial turf fiber into an artificial turf backing.

A multifilament, a monofilament, a non-woven or a tape, each having 1 to 2000 Denier per filament and a draw ratio of 1:2 to 1:11 and each made of a composition containing the components (A) a polyolefin, (B) for example a compound of the formula (B-1-a-1), ##STR00001## (C) for example a compound of the formula (C-1-b-1), ##STR00002## wherein b.sub.1 is a number from 2 to 20, and optionally (D) one or more inorganic and/or organic pigments.

Yarn injection device for injecting yarn sections into a substrate, wherein the yarn injection device comprises:a yarn storage for holding a number of spools with yarn,a feeding device configured to feed lengths of yarn to an injection unit, the feeding device comprising: ?a number of yarn tubes, each yarn tube defining a yarn channel configured to accommodate a respective yarn, ?a number of cutting devices located being configured to cut a number of yarn sections,the injection unit comprising: ?an injection needle guide defining a number of first passages extending over a vertical distance and a number of second passages extending over a horizontal distance, ?a number of moveable injection needles configured to pass through the first holes of the injection needle guide, wherein yarn sections in the yarn tubes located below the moveable injection needles are injected into the substrate when the moveable injection needles move downward through the injection needle guide, ?at least one needle actuator configured to move the number of moveable injection needles,a fluid flow assembly, wherein at least one fluid communication channel extends between the injection needle guide and the depressurized or pressurized compartment, wherein the fluid flow assembly is configured to create a flow of fluid through each fluid communication channel, each injection needle guide and each yarn tube in order to apply a drag force on the yarns and move the yarns through the second passages in the injection needle guide.