Method of manufacturing an artificial turf includes: creating fluid polyurethane mass, the creation comprising reacting first and second polyols with an isocyanate, the first polyol being a polyether polyol and/or a polyester polyol having at least 2 hydroxyl groups per molecule, the second polyol being polybutadiendiol; the isocyanate comprising isocyanate monomers, isocyanate polymers or isocyanate prepolymers or a mixture thereof, the isocyanate monomers, isocyanate polymers and the isocyanate prepolymers having two or more isocyanate groups per molecule; incorporating an artificial turf fiber into a carrier such that a first portion of the fiber protrudes to the front side of the carrier and that a second portion of the fiber is located at the back side of the carrier; and adding the fluid polyurethane mass on the back side of the carrier; and hardening the fluid polyurethane mass.

Method of manufacturing an artificial turf includes: creating fluid polyurethane mass, the creation comprising reacting first and second polyols with an isocyanate, the first polyol being a polyether polyol and/or a polyester polyol having at least 2 hydroxyl groups per molecule, the second polyol being polybutadiendiol; the isocyanate comprising isocyanate monomers, isocyanate polymers or isocyanate prepolymers or a mixture thereof, the isocyanate monomers, isocyanate polymers and the isocyanate prepolymers having two or more isocyanate groups per molecule; incorporating an artificial turf fiber into a carrier such that a first portion of the fiber protrudes to the front side of the carrier and that a second portion of the fiber is located at the back side of the carrier; and adding the fluid polyurethane mass on the back side of the carrier; and hardening the fluid polyurethane mass.

A manufactured composite comprising synthetic turf and impermeable geomembrane is used in a single-layer capping system as the single layer to provide permanent, impermeable and functional aesthetic cover for a job site. During installation of composite pieces at a job site, an edge portion of a tufted section of a second composite piece is overlaid onto an edge untufted section of the first composite piece already laid and anchored over foundation soil to form a reinforced overlapping seam, through which the two composite pieces are physically and permanently joined together. As composite pieces are joined together, the continuity of synthetic grass and the continuity of impermeability are extended and realized over the entire site to form permanent, impermeable and functional aesthetic cover for a job site.

A synthetic turf (300) includes a plurality of synthetic turf fibers (102) knitted together to form a knitted backing layer (104) of the synthetic turf, and a water permeable polyurethane coat (114) formed on the knitted backing layer.

Synthetic turf (1) comprising a mat (2) equipped with a first face (2a), which in use is arranged next to a surface (50) to coat, and with a second face (2b) opposite to the first face (2a). The synthetic turf (1) comprises, furthermore, a plurality of filaments (3) knitted to the mat (2) and made of a synthetic material. Above the second face (2b) of the mat (2), furthermore, an infill material (10) is present that is arranged all around the filaments (3) of artificial material. The infill material (10) comprises, in particular at least one layer (15) consisting of a mixture of a predetermined amount of cereal husks, such as rice husks, husks of wheat, husks of rye, husks of oat, husks of spelt, or a combination thereof, and of at least one defibrated arboreus material which is resistant to microbial digestion, such as a loose final product from raw material based on coir, or sawdust of a wood obtained by a raw material with high content of lignin, such as Teck sawdust, Mahogany sawdust, Iroko sawdust, or a combination thereof.

Disclosed herein is a polyethylene composition which includes 45% to 95% by weight of a metallocene-catalyzed polyethylene A. The polyethylene A has a density ranging from 0.916 g/cm.sup.3 to 0.940 g/cm.sup.3, and a melt index MI2 of at least 1.5 g/10 min to at most 4.0 g/10 min. The polyethylene composition has at least 5% to at most 55% by weight of a metallocene-catalyzed polyethylene B. The metallocene-catalyzed polyethylene B includes 45% to 75% by weight of a metallocene-catalyzed polyethylene B1. The polyethylene B1 has a density of at most 0.918 g/cm.sup.3, a melt index MI2 lower than the melt index MI2 of polyethylene A, and includes 25% to 55% by weight of a metallocene-catalyzed polyethylene B2. The density of polyethylene B2 is higher than the density of polyethylene B1. The melt index MI2 of polyethylene B2 is higher than the melt index MI2 of polyethylene B1.

Disclosed is a woven product adapted to be used as a primary backing layer for a surface, ground or floor covering comprising artificial or synthetic grass or turf. The woven product comprises at least a first woven layer and a second woven layer, wherein the first and second woven layers are interwoven, the first woven layer comprises a plurality of warp tapes/threads and a plurality of weft tapes/threads, the warp tapes/threads and the weft tapes/threads of the first woven layer being substantially perpendicular to one another. The second woven layer comprises a plurality of warp tapes/threads and a plurality of weft tapes/threads, the warp tapes/threads and the weft tapes/threads of the second woven layer being substantially perpendicular to one another.

A method of manufacturing artificial turf creating a liquid polymer mixture, wherein the polymer mixture is at least a two-phase system. A first one of the phases includes a first polymer and a first dye, and a second one of the phases of the polymer mixture includes a second polymer and a second dye. The second dye has a different color than the first dye, the second polymer being of the same or of a different type as the first polymer. The first and the second phase are immiscible, the first phase forming polymer beads within the second phase. The method further includes extruding the polymer mixture into a monofilament including a marbled pattern of the first and second color; quenching the monofilament; reheating the monofilament; stretching the reheated monofilament to deform the polymer beads into threadlike regions and to form the monofilament into an artificial turf fiber; and incorporating the artificial turf fiber into an artificial turf backing.

A playing surface assembly that defines at least a portion of a playing surface. The playing surface assembly has a backing, a plurality of reinforcement elements secured to and extending upwardly from the backing, and an infill material defining a top surface of the playing surface assembly. Each reinforcement element has a top end and a reveal distance corresponding to a vertical spacing between the top surface of the playing surface assembly and the top end of the reinforcement element. The reveal distance of each reinforcement element is less than 0.5 inches. In use, the reinforcement elements restrict lateral and vertical migration of the infill material, and the infill material is the primary source of performance characteristics of the playing surface assembly.

A method for producing an artificial turf fiber, comprising: preparing a core polymer mixture from a core polymer and a thread polymer forming beads within the core polymer; coextruding the core polymer mixture with a cladding polymer component into a monofilament, the core polymer mixture forming a cylindrical core, The cladding polymer component forming a cladding encompassing the core with a non-circular profile; quenching the monofilament; reheating the quenched monofilament; stretching the reheated monofilament to deform the beads into threadlike regions; and providing one or more of the stretched monofilaments as the artificial turf fiber.