The present disclosure is directed to multi-component topsheets having three-dimensional materials. The present disclosure is directed to absorbent articles having multi-component topsheets having three-dimensional materials. The three-dimensional materials may have apertures. The topsheets may have a first material, a second material, and a third material. The first and second materials may be the same and the third material may be different from the first and second materials. The first and second materials may have a lower basis weight than the third material.

A three-dimensional substrate has a first surface, a second surface, land areas and comprises three-dimensional protrusions extending outward from the second surface of the three-dimensional substrate. The three-dimensional protrusions are surrounded by the land areas. The three-dimensional substrate is a laminate comprising at least two layers in a face to face relationship. The second layer comprise a tissue layer facing outward from the second surface of the three-dimensional substrate. The tissue layer comprises at least 80% pulp fibers by weight of the tissue layer.

A multilayer nonwoven fabric includes: a surface layer; an intermediate layer; and a back layer; in this order, wherein the surface layer and the back layer are each independently a spunbonded nonwoven layer comprising a long fiber of a thermoplastic polyurethane elastomer (A) and a long fiber of a thermoplastic resin (B), the intermediate layer is a spunbonded layer comprising 50% by mass or more of a long fiber of a thermoplastic polyurethane elastomer (a), and a storage elastic modulus of the thermoplastic polyurethane elastomer (A) and a storage elastic modulus of the thermoplastic polyurethane elastomer (a) are each independently 25.0 MPa or less.

A multilayer nonwoven fabric includes an elastic nonwoven fabric comprising an α-olefin copolymer having a ratio of a storage elastic modulus E40 at 40° C. and a storage elastic modulus E23 at 23° C. (E40/E23) is 37% or more, and an extensible spunbonded nonwoven fabric disposed on at least one side of the elastic nonwoven fabric.

Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a method can include providing a precursor web that includes a plurality of fibers and transferring the precursor web to a forming surface having a plurality of forming holes. The method can also include directing a plurality of pressurized fluid streams of entangling fluid in a direction towards the precursor web on the forming surface to move at least some of the fibers into the plurality of forming holes to create a fluid entangled web. The method can further include removing the fluid entangled web from the forming surface such that the at least some of the fibers moved into the plurality of forming holes provide a plurality of nodes. The plurality of nodes can have an anisotropy value greater than 1.0 as determined by the Node Analysis Test Method.

Disclosed herein are curled fiber mats. Also disclosed herein are methods of making curled fiber mats, comprising forming a fibrous media from a fibrous material, treating the fibrous media with a crosslinking agent to form a treated fibrous media, and drying and/or curing the treated fibrous media to produce a curled fiber mat that has a permanent curl.

A polymeric material that includes a thermoplastic composition containing a continuous phase that includes a matrix polymer and a siloxane component is provided. The siloxane component contains an ultrahigh molecular weight siloxane polymer that is dispersed within the continuous phase in the form of discrete domains. A porous network is defined within the thermoplastic composition that includes a plurality of nanopores.

A absorbent member manufacturing method of the invention is a method for manufacturing an absorbent member (100) including synthetic fibers (10b). The method involves: a transporting step of transporting a plurality of sheet fragments (10bh) including synthetic fibers (10b) to an accumulating depression (41) by using a duct 3; an accumulating step of accumulating, in the accumulating depression (41), the plurality of sheet fragments (10bh) transported in the transporting step, and forming an accumulation (100a′) which is a constituent member of the absorbent member (100); and a pressing step of pressing the accumulation (100a′) over its entirety in the thickness direction.

An absorbent article comprising an absorbent core sandwiched between a liquid permeable topsheet and a liquid impermeable backsheet, and an acquisition distribution layer positioned between said topsheet and said absorbent core, wherein the absorbent core comprises absorbent material selected from the group consisting of cellulose fibers, superabsorbent polymers and combinations thereof, wherein said absorbent core comprises at least one core wrap substrate enclosing said absorbent material, and wherein a top layer of said core wrap is adhered to a bottom layer of said core wrap to form one or more channels substantially free of said absorbent material, wherein said channels have a length extending along a longitudinal axis and the absorbent core has a length extending along said longitudinal axis and wherein the length of said channels is from 10% to 95% of the length of said absorbent core and wherein said channels each follow a substantially continuous path such as from a first end of a channel to a second end of the same channel wherein the acquisition distribution layer comprises a spunbond and/or carded nonwoven layer comprising synthetic fibers, wherein said synthetic fibers are comprised at a level of greater than 80% wt by weight of said acquisition distribution layer, and wherein said acquisition distribution layer has a basis weight of from 10 to 50 g/m.sup.2.

Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.