Methods and systems are provided for processing constituent materials from brewer's spent grains (BSG) for making packaging and/or products. The spent grains are arranged into a set of balanced constituent materials of approximately 80% to 90% grains, 10% to 20% hops, and less than 1% of spices by weight. This set of constituent materials is then formed into products, such as paper and packaging. The paper can be used to create labels or other carriers for beverages, especially for bottled beverages.

Methods and systems are provided for processing constituent materials from brewer's spent grains (BSG) for making packaging and/or products. The spent grains are arranged into a set of balanced constituent materials of approximately 80% to 90% grains, 10% to 20% hops, and less than 1% of spices by weight. This set of constituent materials is then formed into products, such as paper and packaging. The paper can be used to create labels or other carriers for beverages, especially for bottled beverages.

Methods of forming crosslinked cellulose include mixing a crosslinking agent with cellulose mat fiber fragments composed of hydrogen-bonded cellulose fibers and having a solids content of about 45-95% to form a substantially homogenous mixture of non-crosslinked, individualized cellulose fibers, drying the resulting mixture to 85-100% solids, then curing the dried mixture under conditions effective to crosslink the cellulose fibers. Some of such methods may include fragmenting a cellulose fiber mat to form the mat fragments. Systems include a mixing unit (such as a high-consistency mixer) configured to form, from the mat fragments and a crosslinking agent, a substantially homogenous mixture of non-crosslinked, individualized cellulose fibers and crosslinking agent, at ambient conditions, a drying unit to dry the substantially homogenous mixture to a consistency of 85-100%, and a curing unit and to cure the crosslinking agent to form dried and cured crosslinked cellulose fibers.

A sheet manufacturing apparatus includes a coarse crushing portion that crushes a raw material containing a fiber into coarse crushed pieces, a defibrating portion that defibrates the coarse crushed pieces into a defibrated material, a sieve portion that includes a plurality of openings, a sheet forming portion that uses the defibrated material passing through the opening of the sieve portion to form a sheet, and a transport passage that transports the defibrated material, which has not passed through the opening of the sieve portion, between the coarse crushing portion and the defibrating portion.

A tailings-reclaimed green stone paper processing method, which treats the tailings to meet the pH 7 pH requirement of the paper standard, grinds the treated tailings after drying, modifies the powdered tailings, implements a modified granulation process with the use of a modification aid, and then implements plastic granule stirring, heating mixing, filament spinning, cutting, papermaking and surface treatment processes to form an environmentally friendly stone fiber paper product, achieving the effects of tailings reuse, pollution-free, moisture-proof, anti-mite and low cost.

A tailings-reclaimed green stone paper processing method, which treats the tailings to meet the pH 7 pH requirement of the paper standard, grinds the treated tailings after drying, modifies the powdered tailings, implements a modified granulation process with the use of a modification aid, and then implements plastic granule stirring, heating mixing, filament spinning, cutting, papermaking and surface treatment processes to form an environmentally friendly stone fiber paper product, achieving the effects of tailings reuse, pollution-free, moisture-proof, anti-mite and low cost.

A defibrated material manufacturing device is configured to defibrate a feedstock of clumps of shreds containing fiber into defibrated material. The defibrated material manufacturing device has a removal device, a metering device, storage device, and a defibrator. The removal device is configured to remove at least a part of foreign matter contained in the feedstock. The metering device is configured to measure the feedstock that has passed the removal device. The storage device is configured to store a measured feedstock measured by the metering device. The defibrator is configured to defibrate the measured feedstock supplied from the storage device into the defibrated material.

A defibrated material manufacturing device is configured to defibrate a feedstock of clumps of shreds containing fiber into defibrated material. The defibrated material manufacturing device has a removal device, a metering device, storage device, and a defibrator. The removal device is configured to remove at least a part of foreign matter contained in the feedstock. The metering device is configured to measure the feedstock that has passed the removal device. The storage device is configured to store a measured feedstock measured by the metering device. The defibrator is configured to defibrate the measured feedstock supplied from the storage device into the defibrated material.

An accumulating unit that discharges fibers by rotating a drum unit in which a plurality of openings are formed, a second web forming unit that forms a second web by operating a mesh belt, a sheet forming unit that forms a sheet from the second web, and a control unit that performs a start control for operating the accumulating unit and the second web forming unit from the stop state are included. In a case where the start control is performed from a state where the fibers are present in the drum unit, the control unit adjusts a thickness of the second web by controlling at least one of a timing at which rotation of the drum unit is initiated, a rotational speed of the drum unit, a timing at which movement of the mesh belt is initiated, and a movement speed of the mesh belt.

A method of manufacturing a cushioning material P includes a defibrating step of defibrating a cloth to produce fibers F in dry forming, a mixing step of mixing the fibers F with a bonding agent to produce a mixture, an accumulation step of accumulating the mixture in air to produce a web W, and a first forming step of pressurizing and heating the web W to form the web W.