In a rotary drum for thickening pulp, the rotary drum may include drainage channels for delivering filtrate from a pulp mat on the rotary drum to a filtrate chamber at an end of the rotary drum, and includes a flat face valve and plenum chamber assembly in the filtrate chamber. The flat face valve can be juxtaposed against drainage outlets of the drainage channels, wherein the flat face valve does not block the drainage outlets during a majority of the rotation of the rotary drum. An opening on the flat face valve may extend through the front surface and be aligned with the drainage outlets to provide a fluid passage through the flat face valve and to a plenum chamber behind the flat face valve such that air in the filtrate is collected in the upper portion of the plenum chamber and removed from the rotary drum.

In a rotary drum for thickening pulp, the rotary drum may include drainage channels for delivering filtrate from a pulp mat on the rotary drum to a filtrate chamber at an end of the rotary drum, and includes a flat face valve and plenum chamber assembly in the filtrate chamber. The flat face valve can be juxtaposed against drainage outlets of the drainage channels, wherein the flat face valve does not block the drainage outlets during a majority of the rotation of the rotary drum. An opening on the flat face valve may extend through the front surface and be aligned with the drainage outlets to provide a fluid passage through the flat face valve and to a plenum chamber behind the flat face valve such that air in the filtrate is collected in the upper portion of the plenum chamber and removed from the rotary drum.

A dewatering roll (10) comprises a roll body (20), a mantle support structure (30) and a mantle (40). The mantle support structure (30) is attached around the roll body (20). The mantle (40) is attached against an outer surface (36) of the mantle support structure (30). The mantle (40) has a plurality of through holes (42) constituting mantle flow paths (44). The mantle support structure (30) presents support flow paths (38) from the outer surface (36) of the mantle support structure (30). The support flow paths (38) are in fluid contact with the mantle flow paths (44). The outer surface (36) of the mantle support structure (30) has a static geometric shape defining an envelope having a smaller radius in vicinity of each axial end (15) than in vicinity of a center (16). Thereby, the inner surface (48) of the mantle (44) assumes the shape of the envelope.

A dewatering roll (10) comprises a roll body (20), a mantle support structure (30) and a mantle (40). The mantle support structure (30) is attached around the roll body (20). The mantle (40) is attached against an outer surface (36) of the mantle support structure (30). The mantle (40) has a plurality of through holes (42) constituting mantle flow paths (44). The mantle support structure (30) presents support flow paths (38) from the outer surface (36) of the mantle support structure (30). The support flow paths (38) are in fluid contact with the mantle flow paths (44). The outer surface (36) of the mantle support structure (30) has a static geometric shape defining an envelope having a smaller radius in vicinity of each axial end (15) than in vicinity of a center (16). Thereby, the inner surface (48) of the mantle (44) assumes the shape of the envelope.

A system and method are provided for predictive control of brown stock treatment at a pulp mill. Various online sensors generate output signals representative of actual values for respective process characteristics, each of which are directly or indirectly affected by adjustments to corresponding process variables. A controller uses the output signals or associated measurement data to dynamically set target values for the process characteristics based on a predicted impact of control responses for corresponding process variables. The controller further generates control signals to actuators associated with the respective process variables based on detected variations between the respective actual values and target values. Exemplary brown stock washing control systems may optimize various types of brown stock washing configurations, including for example vacuum drum washers, compaction baffle washers, chemiwashers, direct displacement washers and wash presses. Cloud-based analytics and machine learning may also be implemented to improve the control algorithms over time.

A system and method are provided for predictive control of brown stock treatment at a pulp mill. Various online sensors generate output signals representative of actual values for respective process characteristics, each of which are directly or indirectly affected by adjustments to corresponding process variables. A controller uses the output signals or associated measurement data to dynamically set target values for the process characteristics based on a predicted impact of control responses for corresponding process variables. The controller further generates control signals to actuators associated with the respective process variables based on detected variations between the respective actual values and target values. Exemplary brown stock washing control systems may optimize various types of brown stock washing configurations, including for example vacuum drum washers, compaction baffle washers, chemiwashers, direct displacement washers and wash presses. Cloud-based analytics and machine learning may also be implemented to improve the control algorithms over time.

Provided is a method for producing hydroxypropyl methyl cellulose (HPMC) having high hydroxypropoxy content, low ash content, and low insoluble fiber content. More specifically, provided is a method for producing HPMC having a methoxy degree of substitution of from 1.4 to 2.2 and a hydroxypropoxy molar substitution of from 0.5 to 1.0, including steps of: bringing sheet-like or chip-like pulp into contact with an alkali metal hydroxide solution to obtain a reaction product mixture containing alkali cellulose, removing a liquid portion from the reaction product mixture to obtain the alkali cellulose, reacting the alkali cellulose with an etherifying agent to obtain a crude HPMC, disintegrating the crude HPMC into a disintegrated crude HPMC, dispersing the disintegrated crude HPMC in water to obtain a slurry, filtering the slurry to obtain a cake, and washing the cake.

A disc segment adapted to be attached to other disc segments to form a disc assembly, the disc segment including an isosceles trapezoid frame. The frame comprises a left side rail and a right side rail, and a plurality of spaced apart parallel horizontally extending ribs connected between the side rails. The frame defines a first disc side and an opposite second disc side, each disc side including a corrugated left bottom clamp list adjacent the left side rail and supported by the ribs, and a corrugated right bottom clamp list adjacent the right side rail and supported by the ribs. Each disc side also includes a corrugated wire mesh supported by the left and right clamp lists, and supported by the frame ribs.

According to one aspect of the present disclosure, a mechanism and method is provided to clean and remove or separate cellulose fibers from the source fibrous material without stressing and/or damaging the cellulose fibers. The mechanism includes an agitator that directs the washing fluid in a vertical direction into engagement with the fibrous material to effect maximum cleaning of the cellulose from the remainder of the fibrous material without damaging or stressing the cellulose, thereby providing cellulose that can enhance the strength and other beneficial characteristics of a biocomposite material formed using the cellulose.

According to one aspect of the present disclosure, a mechanism and method is provided to clean and remove or separate cellulose fibers from the source fibrous material without stressing and/or damaging the cellulose fibers. The mechanism includes an agitator that directs the washing fluid in a vertical direction into engagement with the fibrous material to effect maximum cleaning of the cellulose from the remainder of the fibrous material without damaging or stressing the cellulose, thereby providing cellulose that can enhance the strength and other beneficial characteristics of a biocomposite material formed using the cellulose.