A web forming device includes: a defibrator having a variable speed rotor, and configured to defibrate defibration feedstock by rotation of the rotor; an accumulator on which defibrated material defibrated by the defibrator accumulates; a thickness detector configured to detect a thickness of the defibrated material accumulated on the accumulator; and a controller configured to control a rotational velocity of the rotor based on a detection result from the thickness detector. The controller applies either or both a first control and a second control, the first control decreasing the rotational velocity of the rotor when variation in the thickness of the deposited defibrated material detected by the thickness detector exceeds a first tolerance, and the second control increasing the rotational velocity of the rotor when a slope of change over time in a thickness of the deposited defibrated material detected by the thickness detector is less than a second tolerance.

The present invention relates to papermaking belts useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a papermaking belt used in a through-air drying process for making tissue products, and more particularly to a belt having a particular pattern thereon which imparts properties to tissue products manufactured therewith. In some embodiments, the belt can be seamless. The belt can include a first web contacting area defining a first plane and a second web contacting area defining a second plane. The second plane can be above the first plane. The first web contacting area and the second web contacting area comprise a plurality of channels that extend from the web contacting side to the machine contacting side of the seamless papermaking belt.

The present invention relates to papermaking belts useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a papermaking belt used in a through-air drying process for making tissue products, and more particularly to a belt having a particular pattern thereon which imparts properties to tissue products manufactured therewith. In some embodiments, the belt can be seamless. The belt can include a first web contacting area defining a first plane and a second web contacting area defining a second plane. The second plane can be above the first plane. The first web contacting area and the second web contacting area comprise a plurality of channels that extend from the web contacting side to the machine contacting side of the seamless papermaking belt.

A monitoring system comprising: (a) one or more sensors that monitor activity, amplitude, size, scale, duration of activity or a combination thereof of stock on a paper machine and (b) a control system in communication with the one or more sensors and one or more foil sections within the paper machine; wherein the control system measures the activity, amplitude, size, scale, duration of activity or a combination thereof of the stock and correlates the activity, amplitude, size, scale, duration of activity or a combination thereof to formation of fibers within the stock so that an angle, height, or both of the one or more foil sections are adjusted to change the activity, amplitude, size, scale, duration of activity or a combination thereof in the stock.

A monitoring system comprising: (a) one or more sensors that monitor activity, amplitude, size, scale, duration of activity or a combination thereof of stock on a paper machine and (b) a control system in communication with the one or more sensors and one or more foil sections within the paper machine; wherein the control system measures the activity, amplitude, size, scale, duration of activity or a combination thereof of the stock and correlates the activity, amplitude, size, scale, duration of activity or a combination thereof to formation of fibers within the stock so that an angle, height, or both of the one or more foil sections are adjusted to change the activity, amplitude, size, scale, duration of activity or a combination thereof in the stock.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.

The invention relates to a system of producing MFC (micro fibrillated cellulose) having a process device (30) of a pulper, a refiner or a screen configured to process MFC suspension to consistency of 0.5-5%. The system has a continuous pressing means (15; 25, 26) configured to dry the MFC suspension to a consistency of 6-60%. A method of producing MFC has at least one process stage (30) which processes a MFC suspension to a consistency of 0.5-5% by a process device (30). In the process stage the MFC suspension is pulped in a pulping stage in a pulper and/or refined in a refining stage by a refiner and/or screened in a screening stage by a screen. The MFC suspension having the consistency of 0.5-5% is dried in a drying stage of continuous pressing (15, 25, 26) by continuous a pressing device (15, 25, 26) to a consistency of 6-60%.

The invention relates to a system of producing MFC (micro fibrillated cellulose) having a process device (30) of a pulper, a refiner or a screen configured to process MFC suspension to consistency of 0.5-5%. The system has a continuous pressing means (15; 25, 26) configured to dry the MFC suspension to a consistency of 6-60%. A method of producing MFC has at least one process stage (30) which processes a MFC suspension to a consistency of 0.5-5% by a process device (30). In the process stage the MFC suspension is pulped in a pulping stage in a pulper and/or refined in a refining stage by a refiner and/or screened in a screening stage by a screen. The MFC suspension having the consistency of 0.5-5% is dried in a drying stage of continuous pressing (15, 25, 26) by continuous a pressing device (15, 25, 26) to a consistency of 6-60%.

The present invention relates to belts useful in the manufacture of paper products, such as tissue paper. Particularly this invention relates to a belt used in a through-air drying process for making tissue products, and more particularly to an additively manufactured belt having a particular pattern thereon which imparts properties to tissue products manufactured therewith.