A system for forming a facer includes a hydroformer that receives a first fluid and a second fluid. A first fluid line is configured to deliver the first fluid to a first inlet pipe and a second fluid line configured to deliver the second fluid to a second inlet pipe. The first fluid line includes a first fiber source that stores a first type of fibers and a first thick stock pump that pumps the first type of fibers to the first inlet pipe. The second fluid line includes a second fiber source that stores a second type of fibers and a second thick stock pump that pumps the second fluid to the second inlet pipe. The first fluid and second fluid are simultaneously poured or delivered onto a porous belt or surface to form the facer.

A method is disclosed for increasing strength properties, preferably burst strength and SCT strength, of a paper or board product. The paper or board product is manufactured from a fibrous web produced by a multilayer headbox, where an aqueous layer is formed between at least a first and a second fibre layer formed from fibrous stock suspension(s), and where feed water for the aqueous layer includes at least one cationic polymer. The method of the invention includes adding an anionic additive selected from a group comprising anionic synthetic organic polymers, anionic polysaccharides, and any of their combinations to the feed water before formation of the aqueous layer.

A method of forming a fibrous web including the steps of providing a fiber slurry, depositing the fiber slurry between an inner forming wire and an outer forming wire, wherein the outer forming wire comprises a structured fabric and the inner forming wire contacts a segment of a forming roll, and rotating the forming roll so that the fiber slurry moves into contact with the structured fabric.

A method of forming a fibrous web including the steps of providing a fiber slurry, depositing the fiber slurry between an inner forming wire and an outer forming wire, wherein the outer forming wire comprises a structured fabric and the inner forming wire contacts a segment of a forming roll, and rotating the forming roll so that the fiber slurry moves into contact with the structured fabric.

A method for manufacturing watermarked paper, comprising: a step of forming a first fibrous panel which comprises at least one watermark element; a step of forming a second, thin fibrous panel; a step of removal, by way of suction, of at least one portion of the second, thin fibrous panel in order to produce a localized reduction in thickness at a first face of the second, thin fibrous panel, so as to provide at least one accommodation seat intended to accommodate a security element; a step of coupling between the first fibrous panel and the face of the second, thin fibrous panel which lies opposite the first face.

A method of forming a fibrous web including the steps of providing a fiber slurry, depositing the fiber slurry between an inner forming wire and an outer forming wire, wherein the outer forming wire comprises a structured fabric and the inner forming wire contacts a segment of a forming roll, and rotating the forming roll so that the fiber slurry moves into contact with the structured fabric.

Methods and systems for applying barrier coatings to nanocellulose-coated paper and paperboard.

A process for making a paper product comprising: providing a forming fabric; causing the forming fabric to rotate such that an upper surface of the forming fabric moves in a machine direction; providing a multi-layer headbox comprising first and second inlet headers and a slice outlet; providing a first aqueous slurry of first fibers to the first inlet header and a second aqueous slurry of second fibers to the second inlet header; combining streams of the first and second aqueous slurries to define a jet exiting the slice outlet; emitting the jet onto the upper surface of the forming fabric to form a web; causing the forming fabric to oscillate in a direction transverse to the machine direction, whereby at least a significant number of the first fibers are caused to align in a direction that deviates from the machine direction; and forming the paper product from the web.

A multi-faceted family of non-woven webs that can take the form of a filter media, an adaptable forming process and a machine capable of making the range of media are disclosed. The filter medium can have a first surface and a second surface defining a thickness. The medium can comprise a region having a gradient. Such a gradient is formed by having a medium wherein the concentration of a fiber, a property or other component varies from one surface to the next surface. The gradient region of the media can comprise the entire thickness of the medium or can comprise a region that comprises a portion of the media thickness. The media are characterized by the presence of a continuous change of the fiber concentration or property within the region.

A formation detection system comprising: one or more sensors located above a sheet of paper, located below the sheet of paper, or both and one or more lights that illuminate all or a portion of the sheet of paper passing by the one or more sensors so that the one or more sensors monitor formation of the paper comprising: orientation of fibers within the sheet of paper, wherein the formation detection system is configured to monitor the sheet of paper before a press section, within the press section, before a dryer section, within the dryer section, after the dryer section, or a combination thereof of a paper machine; and wherein the one or more sensors are movable in a cross-machine direction across the sheet of paper within the paper machine.