A method of controlling a paper product converting line. The method includes unwinding a paper web from a parent roll on a converting line, the converting line having a plurality of operational parameters, the paper web including a plurality of sections in a sequence, and a plurality of marks, each mark being associated with an action score, at least one action score having an action value, reading at least one of the marks, obtaining the action score associated with a second one of the marks, the second of the marks being a next mark with an action value after the one read mark, calculating a distance between the at least one read mark and the second one, changing at least one operational parameter of the converting line based upon the action score, and converting the paper web into a paper product.

A method of controlling a converting line that produces a paper product. The method includes unwinding a paper web from a parent roll on a converting line having a plurality of operational parameters. The paper web includes a plurality of sections and a plurality of marks, with at least one mark assigned to each of the plurality of sections and each mark associated with a paper rating. At least one of the plurality of marks is read with a mark reading unit. The paper rating associated with the at least one mark read by the reading unit is obtained. At least one operational parameter of the converting line based upon the obtained paper rating is changed. The paper web is converted into a paper product.

A monitoring system comprising: (a) one or more sensors that monitor activity, amplitude, size, scale, duration of activity or a combination thereof of stock on a paper machine and (b) a control system in communication with the one or more sensors and one or more foil sections within the paper machine; wherein the control system measures the activity, amplitude, size, scale, duration of activity or a combination thereof of the stock and correlates the activity, amplitude, size, scale, duration of activity or a combination thereof to formation of fibers within the stock so that an angle, height, or both of the one or more foil sections are adjusted to change the activity, amplitude, size, scale, duration of activity or a combination thereof in the stock.

A converting line for producing a paper product. The converting line includes a paper web being unwound from a parent roll. The paper web has a plurality of sections with at least one mark, associated with an action score, assigned to each of the plurality of sections. The converting line also includes a mark reading unit, which reads one of the plurality of marks on the paper web. The converting line further includes a controller configured to obtain the action score associated with a second one of the plurality of marks; to calculate a distance between the one mark read by the reading unit and the second one of the plurality of marks; and to change at least one operational parameter of the converting line based upon the action score of the second one of the plurality of marks when the calculated distance is less than a threshold.

A method for monitoring a wear structure including at least one wear element in a machine for generating or processing a fibrous material web, includes providing a time at which the wear element became operational, providing a time at which a defined first wear level of the wear element was reached, providing at least one further characteristic variable, and predicting a remaining operating time of the wear element from the knowledge of the times, in particular from a time difference between the times, as well as from the at least one further characteristic variable, by using a computer system. A device for carrying out the method is also provided.

A converting line for producing a paper product. The converting line includes a paper web being unwound from a parent roll. The paper web has a plurality of sections with at least one mark having a paper rating assigned to each of the plurality of sections. The converting line also includes a mark reading unit that reads at least one of the plurality of marks on the paper web and produces a corresponding output. The converting line includes a controller that receives the output from the mark reading unit, and is configured: (i) to obtain the paper rating associated with the at least one mark read by the reading unit, and (ii) to change at least one operational parameter of the converting line based upon the paper rating. The converting line also includes a finisher. The paper web is fed to the finisher and converted into a paper product.

A method of forming a fibrous web on a papermaking machine including the steps of depositing a dilute fiber slurry out of a headbox to a forming area comprising a forming surface made up of a structured fabric, wherein the structured fabric is supported by a breast roll and a forming roll, and the forming area is devoid of any additional fabrics or belts other than the structured fabric, draining the dilute fiber slurry through the structured fabric, and drying the fiber slurry.

Controlling a multiple-array, sheetmaking cross-directional process with a multivariable model predictive controller (MPC) employs a cost function incorporating a prediction horizon. The MPC provides a measurement profile target reference trajectory over the prediction horizon of the MPC cost function. Improved CD-MPC performance is achieved by employing a measurement profile target reference trajectory over the prediction horizon in the MPC cost function. A series of target profiles creates a reference trajectory to bring the cross-direction measurements smoothly from their current profile to the final target. By carefully designing the reference trajectory, the CD-MPC exhibits a good measurement response without aggressive control action. The current measurement target profile can be filtered through a first order plus deadtime process at each controller update and repeating the filter operation once for each step of the MPC prediction horizon generates a full reference trajectory for the profile.

Automated parameter tuning techniques for cross-directional model predictive control for paper-making under user-specified parametric uncertainties are developed. The CD-MPC design explicitly accounts for parametric model uncertainty while finding a value for the CD profile trajectory generation that minimizes the CD settling time of the measurement 2 sigma spread and does not exceed an overshoot limit for actuator 2 sigma spread. The inventive technique includes: (i) providing uncertainty specifications for the temporal parameters of the process model, (ii) specifying 2 sigma overshoot limits for the CD actuator profile, (iii) using robust stability theory to find a minimum bound for the profile trajectory tuning parameter, (iv) using a frequency domain technique to reduce the search range for the profile trajectory tuning parameter, and (v) performing an intelligent search for the tuning parameter that minimizes measurement 2 sigma settling time without exceeding the actuator 2 sigma overshoot limit.

A paper web includes a surface having a plurality of sections. At least one section of the plurality of sections has a plurality of positions. The plurality of positions each has an equal length and is obtained by subdividing the at least one section. The paper web also includes ink applied to the surface of the paper web at some of the plurality of positions.