Methods and apparatus for manufacturing vacuum forming a produce container using a fiber-based slurry. The slurry includes a moisture barrier comprising alkylketene dimer in the range of about 4% by weight, and a cationic liquid starch component in the range of 1%-7% by weight.

Methods and apparatus for manufacturing vacuum forming a produce container using a fiber-based slurry. The slurry includes a moisture barrier comprising alkylketene dimer in the range of about 4% by weight, and a cationic liquid starch component in the range of 1%-7% by weight.

The present disclosure is directed towards a paper product which can remain intact prior to and during usage and can self-disintegrate over time. Such a paper product can occupy less space in a user's waste bin following usage when compared with a similar paper product that does not self-disintegrate. Such a paper product can be treated with a topical binder that includes a sublimable material. The sublimable material can sublime away from the paper product over time thereby reducing the ability of the fibers of the paper product to remain bonded together.

The present disclosure is directed towards a paper product which can remain intact prior to and during usage and can self-disintegrate over time. Such a paper product can occupy less space in a user's waste bin following usage when compared with a similar paper product that does not self-disintegrate. Such a paper product can be treated with a topical binder that includes a sublimable material. The sublimable material can sublime away from the paper product over time thereby reducing the ability of the fibers of the paper product to remain bonded together.

Methods and apparatus for vacuum forming a beverage lid using a fiber-based slurry. The slurry comprises a moisture barrier component in the range of 0.5%-10% by weight, a rigidity component in the range of 1%-4% by weight, and a polycationic component in the range of about 1%-4%.

Methods and apparatus for vacuum forming a beverage lid using a fiber-based slurry. The slurry comprises a moisture barrier component in the range of 0.5%-10% by weight, a rigidity component in the range of 1%-4% by weight, and a polycationic component in the range of about 1%-4%.

A fiber web containing hardwood pulp is impregnated with a chemical solution that contains a moisturizing component such as glycerin, moisture, an oily component such as hydrocarbons, and a vegetable powder such as corn starch. The vegetable powder enters between pulp fibers of the fiber web in which hydrogen bonds are relaxed by the moisturizing component and the oily component, thereby spontaneously raising some of the pulp fibers in a surface of the fiber web. Accordingly, a fiber web product that is excellent in texture characteristics such as a smooth raised feeling, softness, and moistness, generates less dust such as powder or pulp fibers, and has sufficient strength, and a manufacturing method of the same are provided.

A fiber web containing hardwood pulp is impregnated with a chemical solution that contains a moisturizing component such as glycerin, moisture, an oily component such as hydrocarbons, and a vegetable powder such as corn starch. The vegetable powder enters between pulp fibers of the fiber web in which hydrogen bonds are relaxed by the moisturizing component and the oily component, thereby spontaneously raising some of the pulp fibers in a surface of the fiber web. Accordingly, a fiber web product that is excellent in texture characteristics such as a smooth raised feeling, softness, and moistness, generates less dust such as powder or pulp fibers, and has sufficient strength, and a manufacturing method of the same are provided.

Methods and apparatus for manufacturing a microwavable food container include: forming a wire mesh over a mold comprising a mirror image of the microwavable food container; immersing the wire mesh in a fiber-based slurry bath; drawing a vacuum across the wire mesh to cause fiber particles to accumulate at the wire mesh surface; and removing the wire mesh including the accumulated fiber particles from the slurry bath; wherein the slurry comprises a moisture barrier, an oil barrier, and a vapor barrier.

An antifoaming agent, based on an oil-in-water emulsion in which the oil phase accounts for from 5-50% by weight of the emulsion, where the oil phase includes: (a) at least one selected from the group consisting of (a1) an alcohol of not less than 12 carbon atoms and (a2) a C.sub.1-C.sub.36-carboxylic acid, a distillation residue; (d) a component including (d1) a polyglyceryl ester and (d2) a C.sub.18-C.sub.30 alkyl behenate, wherein the component (d) accounts for 1-80% by weight of the oil phase of the emulsion.