A nonwoven web comprising a layer of polymeric fibers, wherein, based on the total number of polymeric fibers, at least 10% the polymeric fibers in said layer are coarse fibers having a fiber diameter of 4 μm or more, and at least 10% of the polymeric fibers in said layer are fine fibers having a fiber diameter of 2 μm or less. Also described herein is a method for making the nonwoven web, comprising melt-blowing a polymer mixture comprising two immiscible or partially miscible polymers.

An ultrafine fiber production device has a first heating unit, a nozzle unit, a hot air heating unit, a hot air blowing unit, a second heating unit, and a fiber collecting unit. The first heating unit melts a thermoplastic resin. The nozzle unit discharges the thermoplastic resin melted by the first heating unit. The hot air blowing unit performs fiber forming by blowing high-temperature gas produced by the hot air heating unit to the melted thermoplastic resin discharged by the nozzle unit and by extending the thermoplastic resin. The second heating unit further heats, extends, and fines produced fibers. The fiber collecting unit collects the thermoplastic resin in a fibrous form which is fined by the second heating unit.

The invention concerns spunbond nonwoven fabrics comprising a plurality of bicomponent filaments, the bicomponent filaments having a segmented pie cross-sectional configuration including a polycarbonate component and a polypropylene component, wherein a ratio of the polypropylene component to the polycarbonate component is between about 5:95 and about 95:5.

Articles, such as sanitary tissue products, comprising fibrous structures, and more particularly articles comprising fibrous structures comprising a plurality of fibrous elements wherein the articles exhibit improved consumer relevant properties, for example improved bulk and absorbent properties, compared to known articles and methods for making same are provided.

Articles, such as sanitary tissue products, including fibrous structures, and more particularly articles including fibrous structures having a plurality of fibrous elements wherein the article exhibits differential cellulose content throughout the thickness of the article and methods for making same are provided.

Synergistic visbreaking composition of peroxide and a hydroxylamine ester for increasing the visbreaking efficiency for polypropylene polymers at melt extrusion temperatures below 250° C. and its use in visbreaking polypropylene. The present invention is furthermore related to the use of such visbroken polypropylene polymers for producing melt blown non-wovens with improved barrier properties.

A nonwoven recyclable fabric and associated methods are provided. The fabric is formed from 100% polyester, and may also include surface coatings such as hydrophilic coatings to promote heat transfer as well moisture vapor transmission rates and/or a silicone coating to promote fabric smoothness and reduce abrasiveness of the fabric.

An innovative plant (10) for the production with the “spun bonding” technology or similar of a web (V) of non-woven fabric, comprising: a melting station (11) suitable for receiving and melting a polymeric base material (MR), an extrusion bar or head (12) with a plurality of extrusion or drawing nozzles (12a) adapted to receive from the melting station (11) the polymeric material (MR) in the molten state to produce a plurality or bundle of continuous filaments (FF); a conveyor belt (13) adapted to advance along a direction of advancement (A) and to receive from the above the continuous filaments (F), produced by the extrusion nozzles (12a), so as to form a web (V) of non-woven fabric; and consolidation means (14) designed to consolidate the non-woven web (V) formed on the conveyor belt (13); wherein the plant (10) is characterized by a special structure (20) comprising a base platform (21), rotatable (f, f′, f″) around a respective vertical rotation axis (X), and wherein the melting station (11), suitable for receiving and melting the base polymeric material (MR), and the extrusion bar (12), suitable for receiving from the melting station (11) the polymeric material (MR) in the molten state, are totally built and solidly supported by this rotatable base platform (21) (f, f, f), so as to be rigidly connected to each other without the interposition of any rotating joint. Advantageously, the plant (10) allows to vary, without interrupting its operation, the width (L, L′, L″) of the non-woven web (V) produced by the same plant, by rotating (f, f′, f″) and adjusting the base platform (21) around the respective vertical rotation axis (X), so as to vary the inclination (a) of the extrusion bar (12) with respect to the direction of advancement (A) the conveyor belt (13).

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

An apparatus for enrobing a product portion can include at least one polymer spray head adapted to create at least one flow of polymeric fibers to produce at least one polymer enrobing zone and a conveyor system adapted to move at least one product portion from at least one position below at least one polymer enrobing zone and to at least one position above at least one polymer enrobing zone to drop each product portion through one or more polymer enrobing zones a plurality times at different orientations to enrobe each product portion with polymeric fibers.