A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.

The method of manufacturing a textured artificial turf yarn includes providing a monofilament yarn, wherein the monofilament yarn includes a polymer blend of polymers; receiving differential scanning calorimetry, DSC, data of a sample of the polymer blend; determining one or more melting temperatures of the monofilament yarn using the DSC data; and texturing the monofilament yarn within a chosen temperature range using a texturing device to provide a textured artificial turf yarn, wherein the chosen temperature range is selected using the one or more melting temperatures.

A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.

A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.

A method includes drawing a roving thread from a roving bobbin through a roving guide, an aft drafting roller, and a mid drafting roller to a front drafting roller, and drawing a spandex core from a spandex bobbin using a guide roller. The method also includes associating the roving thread and the spandex core by drawing the roving thread and the spandex core in an approximately parallel fashion through the front drafting roller, and drawing the associated roving thread and the spandex core through a lappet hook and an anti-ballooning guide. Further, the method includes winding the drawn associated roving thread and the spandex core on a ring-frame bobbin including a ring traveler attached to a rotatable ring. The circular motion of the ring traveler around the ring-frame bobbin causes the drawn associated roving thread to twist around the drawn associated spandex core, forming a core spun yarn.

A method includes drawing a roving thread from a roving bobbin through a roving guide, an aft drafting roller, and a mid drafting roller to a front drafting roller, and drawing a spandex core from a spandex bobbin using a guide roller. The method also includes associating the roving thread and the spandex core by drawing the roving thread and the spandex core in an approximately parallel fashion through the front drafting roller, and drawing the associated roving thread and the spandex core through a lappet hook and an anti-ballooning guide. Further, the method includes winding the drawn associated roving thread and the spandex core on a ring-frame bobbin including a ring traveler attached to a rotatable ring. The circular motion of the ring traveler around the ring-frame bobbin causes the drawn associated roving thread to twist around the drawn associated spandex core, forming a core spun yarn.

An apparatus for imparting false twist to a staple yarn comprising a yarn guide for guiding a staple yarn along a path and a false twist device comprising a convex surface for engagement with a staple yarn so as to impart a force to the staple yarn when the staple yarn engages with and traverses the convex surface of the false twist device, and wherein the relative positioning between the yarn guide and the convex surface of the false twist device is adjustable such that, when a staple yarn is engaged with the convex surface of the false twist device and extends between the yarn guide and the false twist device, the amount of contact between the staple yarn and the convex surface of the false twist device can be controlled.

An apparatus for imparting false twist to a staple yarn comprising a yarn guide for guiding a staple yarn along a path and a false twist device comprising a convex surface for engagement with a staple yarn so as to impart a force to the staple yarn when the staple yarn engages with and traverses the convex surface of the false twist device, and wherein the relative positioning between the yarn guide and the convex surface of the false twist device is adjustable such that, when a staple yarn is engaged with the convex surface of the false twist device and extends between the yarn guide and the false twist device, the amount of contact between the staple yarn and the convex surface of the false twist device can be controlled.

An apparatus for processing yarns includes a first roller set for extending yarn beam; a node generator installed after the first roller set for forming node section of the yarn beam; a first cleaning chamber installed after the node generator for cleaning the yarn beams; a material chamber for adding additive to the yarn beam; a second roller set installed after the material chamber for extending the yarn beam; a first heating chamber installed after the second roller set for thermally setting additives to the yarn beam so that the additives are firmly secured to the yarn of the yarn beam; a third roller set installed after the heating chamber for controlling the heating time of the yarn beam in the first heating chamber; and a fourth roller set installed after the third roller set for winding the yarn beam to a desired shape.

A method of manufacturing multi-ply separable textured yarn, the method comprising, passing a multi-ply separable interlaced filament yarn through a texturizing unit to form a multi-ply separable draw textured yarn, wherein the multi-ply separable interlaced filament yarn is separable in to at least two separable interlaced filament yarn, wherein the interlacing of the filaments within each separable interlaced filament yarn is retained during further processing of the yarn to fabric and in the fabric.