A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

Fiber-containing composites are described that include woven or non-woven fibers, and a binder that holds the fibers together. The binder may include the reaction product of a starch and a polycarboxylic acid. The starch has a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons. The fiber-containing composite has an unaged tensile strength of greater than 4.0 and an aged tensile strength greater than 3.0. Also described are methods of making the fiber-containing composites. The methods may include applying a binder composition to fibers to form coated fibers, measuring a moisture content of the coated fibers, and curing the coated fibers in a curing oven to form the fiber-containing composite. The binder composition may include a starch having a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons, and a polycarboxylic acid.

Fiber-containing composites are described that include woven or non-woven fibers, and a binder that holds the fibers together. The binder may include the reaction product of a starch and a polycarboxylic acid. The starch has a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons. The fiber-containing composite has an unaged tensile strength of greater than 4.0 and an aged tensile strength greater than 3.0. Also described are methods of making the fiber-containing composites. The methods may include applying a binder composition to fibers to form coated fibers, measuring a moisture content of the coated fibers, and curing the coated fibers in a curing oven to form the fiber-containing composite. The binder composition may include a starch having a weight average molecular weight that ranges from 1×10.sup.6 Daltons to 1×10.sup.7 Daltons, and a polycarboxylic acid.

Disclosed is a heat insulator comprising a substrate comprising of a bulk of silica-based inorganic fiber containing a hydroxyl group; a metallic or ceramic infrared mediator held on at least a part of one surface of the substrate; and a silica cured product holding the infrared mediator on/in the substrate. As the infrared mediator, a metal foil or a ceramic particle may be used. This heat insulator exhibits excellent heat insulating performance in a high temperature range of 600° C. or more, and can be molded into a three-dimensional shape which can be directly mounted to a structure.

Disclosed is a heat insulator comprising a substrate comprising of a bulk of silica-based inorganic fiber containing a hydroxyl group; a metallic or ceramic infrared mediator held on at least a part of one surface of the substrate; and a silica cured product holding the infrared mediator on/in the substrate. As the infrared mediator, a metal foil or a ceramic particle may be used. This heat insulator exhibits excellent heat insulating performance in a high temperature range of 600° C. or more, and can be molded into a three-dimensional shape which can be directly mounted to a structure.

The invention relates to an apparatus for manufacturing mineral wool. The apparatus includes means (1) for producing molten mineral material, at least one fiberizing device (3) for forming fibres, into which fiberizing device the molten mineral material is fed (2) and by which fibres (12) are formed. The fiberizing device (3) comprises, rotationally arranged around a vertical axis (15), at least one fiberizing plate (13) having a vertical peripheral edge, into which are formed numerous small-sized holes (14), through which the molten material is led by centrifugal force to form fibres (12). Into the fiberizing device (3) are arranged elements to produce a vertical flow of blowing medium (16) to be led around the fiberizing plate (13), the flow causing the fibres (12) to turn downwards and, at the same time, to thin. Downstream the fiberizing device (3) is arranged a collection device (6), into which the formed fibres (12) are led and collected into a mat-like material. In connection with said at least one fiberizing plate (13) is arranged a substantially horizontal, relatively narrow channel (5), through which the fibres (12) are brought into the chamber space (7) of the collection device (6). The invention further relates to a method for manufacturing mineral wool and a mineral wool product manufactured by the method.

The disclosure provides basemats for fibrous panels, including a mineral wool present in an amount of at least about 60 wt %, based on the total weight of the basemat, a mineral filler, a cellulose present in an amount of about 1 wt % to about 3 wt %, based on the total weight of the basemat, and a binder. The basemat has a backing side and a facing side. Also provided are fibrous panels including the basemat of the disclosure and a porous veil.

Provided are a heat-insulating and sound-absorbing material improved in construction workability, and a partition wall in which degradation in sound insulation performance is suppressed. The heat-insulating and sound-absorbing material 1 is comprised of an agglomerate of inorganic fibers, wherein the agglomerate has a density of 10 to 20 kg/m.sup.3 and the inorganic fibers of the agglomerate have a length-weighted average fiber diameter of 2.0 to 8.7 μm, and wherein the agglomerate contains: 20 to 66% of inorganic fibers having a length-weighted average fiber diameter of less than 4.0 μm; and 13 to 58% of inorganic fibers having a length-weighted average fiber diameter of 7.0 μm or more. The partition wall comprises a hollow wall portion, and the above heat-insulating and sound-absorbing material installed in the hollow wall portion.

Provided are a heat-insulating and sound-absorbing material improved in construction workability, and a partition wall in which degradation in sound insulation performance is suppressed. The heat-insulating and sound-absorbing material 1 is comprised of an agglomerate of inorganic fibers, wherein the agglomerate has a density of 10 to 20 kg/m.sup.3 and the inorganic fibers of the agglomerate have a length-weighted average fiber diameter of 2.0 to 8.7 μm, and wherein the agglomerate contains: 20 to 66% of inorganic fibers having a length-weighted average fiber diameter of less than 4.0 μm; and 13 to 58% of inorganic fibers having a length-weighted average fiber diameter of 7.0 μm or more. The partition wall comprises a hollow wall portion, and the above heat-insulating and sound-absorbing material installed in the hollow wall portion.