Disclosed is a heat insulator comprising a substrate comprising of a bulk of silica-based inorganic fiber containing a hydroxyl group; a metallic or ceramic infrared mediator held on at least a part of one surface of the substrate; and a silica cured product holding the infrared mediator on/in the substrate. As the infrared mediator, a metal foil or a ceramic particle may be used. This heat insulator exhibits excellent heat insulating performance in a high temperature range of 600° C. or more, and can be molded into a three-dimensional shape which can be directly mounted to a structure.

Disclosed is a heat insulator comprising a substrate comprising of a bulk of silica-based inorganic fiber containing a hydroxyl group; a metallic or ceramic infrared mediator held on at least a part of one surface of the substrate; and a silica cured product holding the infrared mediator on/in the substrate. As the infrared mediator, a metal foil or a ceramic particle may be used. This heat insulator exhibits excellent heat insulating performance in a high temperature range of 600° C. or more, and can be molded into a three-dimensional shape which can be directly mounted to a structure.

The present invention relates to a method for manufacturing insulation products based on mineral wool bound by an organic binder, comprising the following successive steps: (a) providing a mineral wool, (b) humidifying the mineral wool, (c) placing the humidified mineral wool fibers in contact with particles of binder comprising a mixture of thermosetting reagents, (d) shaping the mixture of mineral wool and binder particles, and (e) heating the shaped mixture to a temperature and for a period sufficient to allow the condensation of the reagents and the formation of an insulation product based on mineral wool bound by an insoluble and infusible organic binder.

The present invention relates to a method for manufacturing insulation products based on mineral wool bound by an organic binder, comprising the following successive steps: (a) providing a mineral wool, (b) humidifying the mineral wool, (c) placing the humidified mineral wool fibers in contact with particles of binder comprising a mixture of thermosetting reagents, (d) shaping the mixture of mineral wool and binder particles, and (e) heating the shaped mixture to a temperature and for a period sufficient to allow the condensation of the reagents and the formation of an insulation product based on mineral wool bound by an insoluble and infusible organic binder.

A coated non-woven fibrous mat is disclosed comprising a non-woven precursor mat including a plurality of randomly oriented fibers bound by a precursor binder composition, The non-woven fibrous precursor mat has a first major surface and a second major surface opposite to and having a surface roughness greater than the first surface, defining a thickness therebetween. A coating composition is applied to the second major surface of the non-woven precursor mat and substantially uniformly penetrates 5% to less than 30% of the thickness of the non-woven precursor mat. The coating composition comprises a mineral filler and an organic latex binder composition. The coating composition is applied to the non-woven precursor mat in an amount between 1.0 and 10.0 lbs/100 ft.sup.2.

The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt % SiO.sub.2; 28.0 to 39.0 wt % CaO; 0.10 to 0.85 wt % MgO other components, if any, providing the balance up to 100 wt %,

The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.

A nonwoven fabric sheet exhibiting high flame shielding performance, heat insulating property, and wear resistance is described, where the nonwoven fabric sheet is fabricated and includes at least one fire barrier layer formed of a web containing a non-melting fiber A having a high-temperature shrinkage rate of 3% or less and a thermal conductivity conforming to ISO22007-3 (2008) of 0.060 W/m.Math.K or less and in which the fire barrier layer is coupled with a scrim layer containing a carbide-forming heat resistant fiber B having a LOI value conforming to JIS K 7201-2 (2007) of 25 or more.

A nonwoven fabric sheet exhibiting high flame shielding performance, heat insulating property, and wear resistance is described, where the nonwoven fabric sheet is fabricated and includes at least one fire barrier layer formed of a web containing a non-melting fiber A having a high-temperature shrinkage rate of 3% or less and a thermal conductivity conforming to ISO22007-3 (2008) of 0.060 W/m.Math.K or less and in which the fire barrier layer is coupled with a scrim layer containing a carbide-forming heat resistant fiber B having a LOI value conforming to JIS K 7201-2 (2007) of 25 or more.

The disclosure relates to façade system for a building, in particular an External Thermal Insulation Composite System (ETICS), comprising a thermal and/or acoustic insulation, consisting of at least one insulation element being a bonded mineral fibre product made of mineral fibres, preferably stone wool fibres, and a cured aqueous binder composition, whereby the insulation element is fixed to an outer surface of the building by mechanical fastening elements and/or an adhesive, covered with a rendering, and whereby the aqueous binder composition prior to curing comprises a component (i) in form of one or more oxidized lignins, a component (ii) in form of one or more cross-linkers, a component (iii) in form of one or more plasticizers, and whereby the insulation element has a bulk density between 70 kg/m.sup.3 and 150 kg/m.sup.3.

The disclosure relates to a roofing system for a flat roof or a flat inclined roof of a building with a thermal and/or acoustic insulation, consisting of a structural support, a deck, optionally a vapour control layer, a waterproof membrane and at least one insulation element being a bonded mineral fibre product made of mineral fibres, preferably stone wool fibres, and a cured aqueous binder, whereby the cured aqueous binder prior to curing comprises a component (i) in form of one or more oxidized lignins, a component (ii) in form of one or more cross-linkers, a component (iii) in form of one or more plasticizers, and whereby the insulation element has a bulk density between 70 kg/m.sup.3 and 250 kg/m .sup.3.