A nonwoven fabric including fibers formed from a thermoplastic resin is provided. The thermoplastic resin is an aromatic polysulfone resin. An average fiber diameter of the fibers is 3 μm or more and 8 μm or less. A basis weight is 5 g/m.sup.2 or more and 30 g/m.sup.2 or less.

The object of the invention is a method of manufacturing a three-dimensionally shaped floor paneling, luggage compartment paneling or load floor paneling for motor vehicles, the carpet surface of which has a needled structure on the visible side, as well as the panelings themselves.

The object of the invention is a method of manufacturing a three-dimensionally shaped floor paneling, luggage compartment paneling or load floor paneling for motor vehicles, the carpet surface of which has a needled structure on the visible side, as well as the panelings themselves.

A method for forming porous fibers is provided. The fibers are formed from a thermoplastic composition containing a continuous phase, which includes a matrix polymer, and a nanoinclusion additive that is at least partially incompatible with the matrix polymer so that it becomes dispersed within the continuous phase as discrete nano-scale phase domains. The method generally includes traversing a bundle of the fibers over one or more draw bars that are in contact with a fluidic medium (e.g., water). In certain embodiments, for example, the draw bar(s) are submerged in the fluidic medium. The fluidic medium is lower than the melting temperature of the matrix polymer.

A method for forming porous fibers is provided. The fibers are formed from a thermoplastic composition containing a continuous phase, which includes a matrix polymer, and a nanoinclusion additive that is at least partially incompatible with the matrix polymer so that it becomes dispersed within the continuous phase as discrete nano-scale phase domains. The method generally includes traversing a bundle of the fibers over one or more draw bars that are in contact with a fluidic medium (e.g., water). In certain embodiments, for example, the draw bar(s) are submerged in the fluidic medium. The fluidic medium is lower than the melting temperature of the matrix polymer.

A flame-blocking nonwoven fabric has excellent processability and high flame-blocking properties. The flame-blocking nonwoven fabric has a density of 200 kg/m.sup.3 or more and includes non-melting fibers A whose high-temperature shrinkage rate is 3% or less and whose Young's modulus multiplied by the cross-sectional area of the fibers is 2.0 N or less, and thermoplastic fibers B whose LOI value is 25 or more as determined according to JIS K 7201-2 (2007).

A flame-blocking nonwoven fabric has excellent processability and high flame-blocking properties. The flame-blocking nonwoven fabric has a density of 200 kg/m.sup.3 or more and includes non-melting fibers A whose high-temperature shrinkage rate is 3% or less and whose Young's modulus multiplied by the cross-sectional area of the fibers is 2.0 N or less, and thermoplastic fibers B whose LOI value is 25 or more as determined according to JIS K 7201-2 (2007).

Filter media and media packs that provide robust performance in high-speed rotating coalescer (HSRC) elements for crankcase ventilation systems are described. The fiber media is HSRC fiber media. As such, the filter media has a higher resistance to compressibility then traditional coalescer filter media, such as fiber media used in low-speed rotating coalescer arrangements or stationary coalescer arrangements.

Filter media and media packs that provide robust performance in high-speed rotating coalescer (HSRC) elements for crankcase ventilation systems are described. The fiber media is HSRC fiber media. As such, the filter media has a higher resistance to compressibility then traditional coalescer filter media, such as fiber media used in low-speed rotating coalescer arrangements or stationary coalescer arrangements.

Nonwoven webs comprising a water insoluble α-(1,3.fwdarw.glucan) polymer and methods of forming the nonwoven webs are disclosed. The water insoluble α-(1,3.fwdarw.glucan) polymer comprises 90% or greater α-1,3-glycosidic linkages, less than 1% by weight of α-1,3,6-glycosidic branch points, a number average degree of polymerization in the range of from 55 to 10,000, and a ratio of apparent DPw to true DPw in the range of from 2 to 10. The nonwoven webs can be used for personal hygiene wipes, filtration media, apparel, or other uses.