Shown are thermo-fusible conjugate fibers having a high degree of crystallinity, while a degree of orientation is suppressed, and a bulky and soft nonwoven fabric using the same. The thermo-fusible conjugate fibers have, as a first component, a polyester-based resin, and as a second component, an olefin-based resin having a melting point lower than a melting point of the first component, in which the degree of orientation in the polyester-based resin is 6.0 or less, and the degree of crystallinity therein is 20% or more. The conjugate fibers are preferably sheath-core conjugate fibers in which the first component is a core component and the second component is a sheath component.

[Problem] To provide a nonwoven fabric (pasting mat) that does not undergo bonding between the nonwoven fabrics (pasting mats) even under severe conditions (a pressure in winding and a high temperature and a high humidity in transportation, storage, and production).

[Means for Resolution] A pasting mat for lead acid batteries, containing a microglass fiber and a heat-fusible binder fiber, the pasting mat having a thickness under a pressure of 20 kPa of 0.1 mm or more and 0.5 mm or less, and having a bonding strength between the pasting mats after being left for 48 hours under a pressure of 5 to 10 kPa in an environment of a temperature of 70 to 90° C. and a humidity of 75% of less than 0.05 N.

A method for producing a nonwoven element particularly for hygiene products, has at least the following steps: forming a fibrous web sheet with a width direction extending transverse to the production direction and a thickness direction perpendicular thereto by supplying staple fibers from at least a first group which are formed from a thermoplastic material, consolidating the fibrous web sheet to form a nonwoven web by heating exclusively a first side of the fibrous web sheet through contact with a heated surface such that the staple fibers of the first group are partially melted, and cooling the nonwoven web.

Methods and apparatuses for producing a zoned and/or layered substrate are described. A substrate can include a first layer including a first zone, a second zone, and an interface between zones. The first zone can include a plurality of fibers. The second zone can include a plurality of fibers and can be offset from the first zone in a cross-direction. The interface can include at least some of the plurality of fibers of the first zone and at least some of the plurality of fibers of the second zone to provide a purity gradient with a transition width less than 3.8 cm as defined by the Purity Gradient Test Method as described herein.

An article comprising hollow ceramic microspheres and multi-component fibers is disclosed. The multi-component fibers are adhered together, and the hollow ceramic microspheres are adhered to external surfaces of the multi-component fibers. A method of making the article and use of the article for insulation are also disclosed.

Multi-component fibers or filaments that are ribbon shaped are provided having polymer components positioned in a side-by-side fashion. For example, the multi-component fibers may be bicomponent fibers having ribbon shape. The polymer components of the fibers are selected to have differential shrinkage behavior. Nonwovens are also provided that are manufactured from such ribbon shaped multi-component fibers or filaments.

A liner, comprising a layered material in which a carded nonwoven wadding is thermally bonded to a thin carded nonwoven top layer, for upholstered furniture. In the liner, a high proportion of the staple fibers in the top layer are thin bi-component binder fibers. Further, at least 20 wt % of the staple fibers in the wadding is thick staple fibers. Furthermore, also the wadding comprises bi-component binder fibers.

A method of preparing a cleaning wipe having a high sustainable polymer content is provided. The cleaning wipe includes a fibrous layer having fibers of a melt spinnable sustainable polymer; and an abrasive layer having meltblown fibers of a melt spinnable sustainable polymer. The abrasive layer defining an outer surface of the cleaning wipe, and includes a plurality of abrasive structures formed thereon in which the abrasive structures are formed from conglomerated fibers, meltblown shot, fibers having average diameters greater than 4 micrometers and fibers having a tortuous geometry. The melt spinnable sustainable polymer content of the cleaning wipe is at least 50 weight % by weight of the cleaning wipe. A method of preparing the cleaning wipe is also provided.

The present invention is directed to a hygiene article for use in personal care absorbent products such as nappies or diapers, training pants, sanitary napkins, incontinence garments, wound aids, personal protective equipment, facemasks, gowns, head and shoe covers and the like. More particularly, invention provides a hygiene article including a fibre composition comprising a combination of sheep wool fibres and polymeric fibres, wherein the polymeric fibres are not derived from one or more petrochemicals.

Provided are a nonwoven fabric, wherein in a broken end part formed by a tensile test in accordance with JIS L 1913 of stretching in one direction to lead breakage, letting an innermost point in the one direction be P.sub.in and an outermost point be P.sub.out, distance D along the one direction between point P.sub.in and point P.sub.out is less than or equal to 50 mm, and a bandage using the same.