D04H1/593

Fibrous sheet with improved properties

A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

Methods of forming an artificial leather substrate from leather waste and products therefrom

Methods of making an artificial leather substrate from leather waste (e.g., shavings, such as wet blue, and/or pulverized trim scrap) and products formed using the artificial leather substrate are disclosed. In one example, the artificial leather substrate comprises a composite web comprising leather waste mixed with a lightweight web, a lightweight web atop the composite web, and another lightweight web atop the first lightweight web. A method of making the artificial leather substrate includes the steps of mixing one or more fiber components, leather shavings, and/or pulverized leather trim scrap to form the composite web; needle punching the composite web; and bonding the composite web.

Methods of forming an artificial leather substrate from leather waste and products therefrom

Methods of making an artificial leather substrate from leather waste (e.g., shavings, such as wet blue, and/or pulverized trim scrap) and products formed using the artificial leather substrate are disclosed. In one example, the artificial leather substrate comprises a composite web comprising leather waste mixed with a lightweight web, a lightweight web atop the composite web, and another lightweight web atop the first lightweight web. A method of making the artificial leather substrate includes the steps of mixing one or more fiber components, leather shavings, and/or pulverized leather trim scrap to form the composite web; needle punching the composite web; and bonding the composite web.

Shock Pad for Synthetic Turf and Methods for Making Same
20220049435 · 2022-02-17 ·

Disclosed is shock absorbing pad having a composite nonwoven pad having a nonwoven construction, wherein the composite nonwoven pad has a face surface and an opposed back surface and comprising a nonwoven blend of fibers and a heat set binder material. The nonwoven construction of the composite nonwoven pad provides for a vertical water drainage capability of the composite nonwoven pad, and wherein the vertical water drainage capability is from 10 inches per hour to 500 inches per hour as determined by ASTM D3385.

Shock Pad for Synthetic Turf and Methods for Making Same
20220049435 · 2022-02-17 ·

Disclosed is shock absorbing pad having a composite nonwoven pad having a nonwoven construction, wherein the composite nonwoven pad has a face surface and an opposed back surface and comprising a nonwoven blend of fibers and a heat set binder material. The nonwoven construction of the composite nonwoven pad provides for a vertical water drainage capability of the composite nonwoven pad, and wherein the vertical water drainage capability is from 10 inches per hour to 500 inches per hour as determined by ASTM D3385.

Acoustic insulator mat with liquid applied sprayable coating and method for making the same

The disclosed acoustic insulator mat includes a first absorber layer made of a non-woven fibrous material. The non-woven fibrous material comprises a mesh of intertwined fibers that defines a plurality of cavities. The first absorber layer has a first side and a second side. Peripheral cavities are arranged along the second side of the first absorber layer between peripheral fibers. A coating is disposed on the second side of the first absorber layer. The coating is adhered to the peripheral fibers and thus includes a plurality of discontinuities at the peripheral cavities such that the coating provides a partial barrier to noise at the second side of the first absorber layer. The acoustic insulator mat may optionally include a second absorber layer that is retained on the first absorber layer by the coating. A method of manufacturing the acoustic insulator mat is also disclosed.

Acoustic insulator mat with liquid applied sprayable coating and method for making the same

The disclosed acoustic insulator mat includes a first absorber layer made of a non-woven fibrous material. The non-woven fibrous material comprises a mesh of intertwined fibers that defines a plurality of cavities. The first absorber layer has a first side and a second side. Peripheral cavities are arranged along the second side of the first absorber layer between peripheral fibers. A coating is disposed on the second side of the first absorber layer. The coating is adhered to the peripheral fibers and thus includes a plurality of discontinuities at the peripheral cavities such that the coating provides a partial barrier to noise at the second side of the first absorber layer. The acoustic insulator mat may optionally include a second absorber layer that is retained on the first absorber layer by the coating. A method of manufacturing the acoustic insulator mat is also disclosed.

FIBROUS STRUCTURE-CONTAINING ARTICLES THAT EXHIBIT CONSUMER RELEVANT PROPERTIES

Articles, such as sanitary tissue products, comprising fibrous structures, and more particularly articles comprising fibrous structures comprising a plurality of fibrous elements wherein the articles exhibit improved consumer relevant properties, for example improved bulk and absorbent properties, compared to known articles and methods for making same are provided.

FIBROUS STRUCTURE-CONTAINING ARTICLES THAT EXHIBIT CONSUMER RELEVANT PROPERTIES

Articles, such as sanitary tissue products, comprising fibrous structures, and more particularly articles comprising fibrous structures comprising a plurality of fibrous elements wherein the articles exhibit improved consumer relevant properties, for example improved bulk and absorbent properties, compared to known articles and methods for making same are provided.

Fibrous structure-containing articles that exhibit consumer relevant properties

Articles, such as sanitary tissue products, including fibrous structures, and more particularly articles including fibrous structures having a plurality of fibrous elements wherein the article exhibits differential cellulose content throughout the thickness of the article and methods for making same are provided.