A nonwoven fabric having polylactic acid-containing fibers forming a nonwoven web is provided. The web has a side having an alternating pattern of individualized bonded areas which bonded areas define rods arranged in the cross direction of the web. The rods are arranged so that in the machine direction of the web no uninterrupted regions exist along the web while in the cross direction the arrangement of rods defines uninterrupted regions that extend continuously along the web, the alternating pattern of individualized bonded areas defines a non-bonded area. The web has a basis weight from 5-50 g/m.sup.2, the surface of the bonded areas is from 5-20% of the total surface of the side, and the surface of the non-bonded area is from 80-95% of the total surface of the side. Processes for forming the nonwoven fabric and an absorbent article including the nonwoven fabric are also provided.

The invention relates to a water-repellent and lipophilic composite needle-punched nonwoven fabric and a preparation method thereof. The method comprises the following steps: blending a PET fiber and a polyolefin-based fiber in a mass ratio of 3:1-1:3, and performing needle punching to obtain a composite needle-punched nonwoven fabric; carrying out hot-drying treatment on the composite needle-punched nonwoven fabric at 110-160° C. for 40-90 min; and carrying out water-repellent finishing on the hot-dried fabric using 50-70 mL/L of an aqueous solution of a modified resin-based fluorine-free waterproofing agent, and drying to obtain the water-repellent and lipophilic composite needle-punched nonwoven fabric, wherein the water-repellent finishing is dip rolling, the air pressure is 1.8 kPa and the liquid carrying rate is 160-230%. The preparation method of the invention is simple, and the prepared composite needle-punched nonwoven fabric has significantly improved water repellency, lipophilicity and tensile strength compared with the fabric before treatment.

The invention relates to a water-repellent and lipophilic composite needle-punched nonwoven fabric and a preparation method thereof. The method comprises the following steps: blending a PET fiber and a polyolefin-based fiber in a mass ratio of 3:1-1:3, and performing needle punching to obtain a composite needle-punched nonwoven fabric; carrying out hot-drying treatment on the composite needle-punched nonwoven fabric at 110-160° C. for 40-90 min; and carrying out water-repellent finishing on the hot-dried fabric using 50-70 mL/L of an aqueous solution of a modified resin-based fluorine-free waterproofing agent, and drying to obtain the water-repellent and lipophilic composite needle-punched nonwoven fabric, wherein the water-repellent finishing is dip rolling, the air pressure is 1.8 kPa and the liquid carrying rate is 160-230%. The preparation method of the invention is simple, and the prepared composite needle-punched nonwoven fabric has significantly improved water repellency, lipophilicity and tensile strength compared with the fabric before treatment.

Charged polymeric webs, such as electret webs, include a thermoplastic resin and a charge-enhancing additive. The additives are substituted heterocyclic thiols. The heterocyclic thiol has 2 nitrogen groups and a third group that may be an NH, N-NH.sub.2, O, or S group. The substituent group is an aromatic or heterocyclic aromatic group. The electret webs may be a non-woven fibrous web or a film. The electret webs are suitable for use as filter media.

Charged polymeric webs, such as electret webs, include a thermoplastic resin and a charge-enhancing additive. The additives are substituted heterocyclic thiols. The heterocyclic thiol has 2 nitrogen groups and a third group that may be an NH, N-NH.sub.2, O, or S group. The substituent group is an aromatic or heterocyclic aromatic group. The electret webs may be a non-woven fibrous web or a film. The electret webs are suitable for use as filter media.

Provided is a non-woven fabric which is suitable for cleaning wipers, diapers, food packaging materials, etc., and has excellent water absorption and handling performance. The non-woven fabric according to the present invention contains a thermoplastic biodegradable resin, and is characterized in that fibers constituting the non-woven fabric have crimps, the flexural rigidity index in the mechanical direction (MD) of the non-woven fabric is 7.77-37.4 as defined by the following equation: flexural rigidity index in the mechanical direction (MD)=flexural rigidity (gf.Math.cm) in the mechanical direction (MD)/{basis weight(g/m.sup.2)}.sup.2.5×10.sup.6, and the bulk density of the non-woven fabric is 0.098 g/cm.sup.3 to 0.251 g/cm.sup.3.

Methods for manufacturing through-fluid bonded continuous fiber nonwoven webs are provided. The method may include providing a through-fluid bonding oven. The through-fluid bonding oven may have a first porous member and a second moving member. An intermediate continuous fiber nonwoven web may be conveyed into the through-fluid bonding oven intermediate the first and second moving porous members. A first surface of the intermediate continuous fiber nonwoven web may be in face-to-face contact with the first porous member. A second surface of the intermediate continuous fiber nonwoven web may be in face-to-face contact with the second porous member. A heated fluid may be flowed through the first and second porous members and the intermediate continuous fiber nonwoven web to create a continuous fiber nonwoven web.

Disclosed is a fiber-reinforced composite and methods and apparatuses for making the same. Some fiber-reinforced composites include a matrix material including a thermoplastic material and a non-woven fibrous region having a plurality of continuous fibers dispersed in the matrix material, wherein the width and the length of the non-woven fibrous region are substantially equal to the width and the length, respectively, of the liber-reinforced composite, wherein the non-woven fibrous region has a mean relative area fiber coverage (RFAC) (%) of from 65 to 90 and a coefficient of variance (COV) (%) of from 3 to 20, and wherein each of the plurality of continuous fibers is substantially aligned with the length of the fiber-reinforced composite.

Disclosed is a fiber-reinforced composite and methods and apparatuses for making the same. Some fiber-reinforced composites include a matrix material including a thermoplastic material and a non-woven fibrous region having a plurality of continuous fibers dispersed in the matrix material, wherein the width and the length of the non-woven fibrous region are substantially equal to the width and the length, respectively, of the liber-reinforced composite, wherein the non-woven fibrous region has a mean relative area fiber coverage (RFAC) (%) of from 65 to 90 and a coefficient of variance (COV) (%) of from 3 to 20, and wherein each of the plurality of continuous fibers is substantially aligned with the length of the fiber-reinforced composite.

The present disclosure relates to fibrous structures including active agents and having a graphic printed thereon. In some embodiments, a nonwoven web may include a fibrous structure comprising filaments. In turn, the filaments may include filament forming material, and an active agent releasable from the filaments when exposed to conditions of intended use. In addition, a graphic may be printed directly onto the fibrous structure.