A relofted, spunbonded nonwoven web exhibiting a solidity of from less than 8.0%, to at least 3.0%, and exhibiting a Quality Factor of at least 0.30. Methods of making a relofted web; and, methods of using a relofted web as an air-filtration web, e.g. as a filter media or a layer thereof.

There is provided a steric net-like fiber aggregation, comprising fibers having a fineness of 150 to 100000 dtex, the fibers being made of a resin comprising a propylene-based polymer(a), wherein a multitude of the fibers are in a fusion bonding with each other due to a random orientation of melted fibers, and wherein the propylene-based polymer(a) has a structural unit of 51 to 95 percent by mole of a propylene and 5 to 49 percent by mole of an -olefin with respect to 100 percent by mole of the total monomers of the propylene-based polymer(a).

There is provided a steric net-like fiber aggregation, comprising fibers having a fineness of 150 to 100000 dtex, the fibers being made of a resin comprising a propylene-based polymer(a), wherein a multitude of the fibers are in a fusion bonding with each other due to a random orientation of melted fibers, and wherein the propylene-based polymer(a) has a structural unit of 51 to 95 percent by mole of a propylene and 5 to 49 percent by mole of an -olefin with respect to 100 percent by mole of the total monomers of the propylene-based polymer(a).

A plant (1) for the production of spunbonded nonwoven (8), comprising a spinning solution production (3), a spinning system (2), a device (6) for the delivery of coagulation liquid, at least one conveying device (7, 9) for depositing the spunbonded nonwoven (8), and a collecting device (13) for the spunbonded nonwoven (8), wherein at least one discharge device (14) is provided between the device (6) for the delivery of coagulation liquid and the collecting device (13) for the spunbonded nonwoven (8).

A plant (1) for the production of spunbonded nonwoven (8), comprising a spinning solution production (3), a spinning system (2), a device (6) for the delivery of coagulation liquid, at least one conveying device (7, 9) for depositing the spunbonded nonwoven (8), and a collecting device (13) for the spunbonded nonwoven (8), wherein at least one discharge device (14) is provided between the device (6) for the delivery of coagulation liquid and the collecting device (13) for the spunbonded nonwoven (8).

One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

A system having a first polymer source and a spin beam in fluid communication with the first polymer source is provided. The spin beam includes a spinneret assembly having filament nozzles configured and arranged to extrude a plurality of filaments of a first polymer. A gas distribution plate is disposed downstream of the spinneret assembly, and includes a plurality of gas distribution slots that are configured and arranged to receive two or more corresponding filament nozzles of the spinneret assembly therein. A stream of gas is introduced into the plurality of slots to draw and attenuate the filaments extruded by the plurality of filament nozzles. The drawn and attenuated filaments are collected on a collection surface disposed downstream of the gas distribution plate to form a nonwoven fabric. A solid additive, such as pulp fibers may be blended with the filaments prior to collecting the filaments on the collection surface.

A breathable and waterproof non-woven fabric is manufactured by a manufacturing method including the following steps. Performing a kneading process on 87 to 91 parts by weight of a polyester, 5 to 7 parts by weight of a water repellent, and 3 to 6 parts by weight of a flow promoter to form a mixture, in which the polyester has a melt index between 350 g/10 min and 1310 g/10 min at a temperature of 270? C., and the mixture has a melt index between 530 g/10 min and 1540 g/10 min at a temperature of 270? C. Performing a melt-blowing process on the mixture, such that the flow promoter is volatilized and a melt-blown fiber is formed, in which the melt-blown fiber has a fiber body and the water repellent disposed on the fiber body with a particle size (D90) between 350 nm and 450 nm.