A process (100, 101) for the production of spunbonded nonwoven (1) and a device (200, 201) are shown, comprising an embossing pattern (10), wherein a spinning mass (2) is extruded through a plurality of nozzle holes of at least one spinneret (3, 30) to form filaments (4, 40) and the filaments (4, 40) are drawn by a drawing air stream (5, 50), in each case, in the extrusion direction, with the filaments (4, 40) being deposited on a perforated tray (7) of a conveying device (8) to form a spunbonded nonwoven (1). So as to allow an efficient, technically simple and inexpensive introduction of the embossing pattern into the spunbonded nonwoven, it is suggested that the perforated tray (7) has an embossing structure (9) with an embossing pattern (10), the filaments (4, 40) are pressed into the embossing structure (9) by the drawing air stream (5, 50) and the spunbonded nonwoven (1) thus formed is provided with the embossing pattern (10).

This invention relates to a nonwoven material consisting of one or more layers of nonwoven webs of essentially continuous cellulosic filaments, characterized in that within each layer each of the three bonding mechanisms: a) hydrogen bonding, b) filament intermingling and c) merged filament bonding occur for bonding the essentially continuous cellulosic filaments. Further it relates to a process for the manufacture and to various uses of this material.

This invention relates to a nonwoven material consisting of one or more layers of nonwoven webs of essentially continuous cellulosic filaments, characterized in that within each layer each of the three bonding mechanisms: a) hydrogen bonding, b) filament intermingling and c) merged filament bonding occur for bonding the essentially continuous cellulosic filaments. Further it relates to a process for the manufacture and to various uses of this material.

A process for the production of spunbonded nonwoven (1) and a device for this purpose are shown, wherein a spinning mass (2) is extruded through a plurality of nozzle holes of at least one spinneret (3) to form filaments (4) and the filaments (4) are charged with a drawing air stream to be drawn in an extrusion direction, wherein the filaments (4) are deposited on a perforated conveying device (9) to form a spunbonded nonwoven (1) and wherein the spunbonded nonwoven (1) is subsequently subjected to at least one washing (10) and one drying (12) by means of hot air (15), with, in each case, one exhaust air stream (18, 19) being discharged during the drawing and washing (10). So as to be able to reduce the energy consumption in the process during the drying of the spunbonded nonwoven without decreasing the product quality, it is suggested that the hot air (15) for drying (12) is generated at least partially by preheating an air stream (16) by means of one of the exhaust air streams (18, 19) from the drawing and washing (10).

The present invention relates to a process and an apparatus for making a fibrous web comprising a plurality of first areas comprising hydroentangled fibers, the first areas being discrete in a machine direction and/or a counter-machine direction, wherein the process comprises subjecting a fibrous web to a first hydroentanglement process directing water jets from a water injection means comprising a plurality of orifices on to the fibrous web; blocking at least one water jet from the water injection means discontinuously by use of a first blocking member positioned between the water injection means and the fibrous web.

The present invention relates to a process and an apparatus for making a fibrous web comprising a plurality of first areas comprising hydroentangled fibers, the first areas being discrete in a machine direction and/or a counter-machine direction, wherein the process comprises subjecting a fibrous web to a first hydroentanglement process directing water jets from a water injection means comprising a plurality of orifices on to the fibrous web; blocking at least one water jet from the water injection means discontinuously by use of a first blocking member positioned between the water injection means and the fibrous web.

A process for the production of spunbonded nonwoven (1) is shown, wherein a spinning mass (2) is extruded through a plurality of nozzle holes (4) of at least one spinneret (3, 40, 50) to form filaments (5) and the filaments (5) are drawn, in each case, in the extrusion direction, wherein the filaments (5) are deposited on a perforated conveying device (10) to form a spunbonded nonwoven (1) and wherein the nozzle holes (4) of the spinneret (3, 40, 50) are arranged along a main axis (6) oriented in a transverse direction (12) to the conveying direction (11) of the conveying device (10) so that the spunbonded nonwoven (1) formed on the conveying device (10) extends in this transverse direction (12). So as to enable the spinning width and the basis weight distribution of the spunbonded nonwoven to be adjusted reliably and, respectively, to allow the basis weight distribution to be kept constant during operation by means of the process, it is suggested that the spinning mass throughput (31) of the nozzle holes (4) is adjusted variably along the transverse direction (12).

A process for the production of spunbonded nonwoven (1) and a device for this purpose are shown, wherein a spinning mass (2) containing solvent is extruded through a plurality of nozzle holes of at least one spinneret (3) to form filaments (4) and the filaments (4) are drawn, in each case, in the extrusion direction, wherein the filaments (4) are deposited on a perforated conveying device (9) to form a spunbonded nonwoven (1) and, subsequently, are subjected to washing (10) for washing out the solvent from the filaments (4) and to hydroentanglement (11). So as to allow an inexpensive and efficient production of hydroentangled spunbonded nonwoven by means of the process, it is suggested that fresh water (12) is supplied to the hydroentanglement (11) and the waste water (13) from the hydroentanglement (11) is supplied to the washing (10) as wash water (14).

A process for the production of spunbonded nonwoven (1) and a device for this purpose are shown, wherein a spinning mass (2) containing solvent is extruded through a plurality of nozzle holes of at least one spinneret (3) to form filaments (4) and the filaments (4) are drawn, in each case, in the extrusion direction, wherein the filaments (4) are deposited on a perforated conveying device (9) to form a spunbonded nonwoven (1) and, subsequently, are subjected to washing (10) for washing out the solvent from the filaments (4) and to hydroentanglement (11). So as to allow an inexpensive and efficient production of hydroentangled spunbonded nonwoven by means of the process, it is suggested that fresh water (12) is supplied to the hydroentanglement (11) and the waste water (13) from the hydroentanglement (11) is supplied to the washing (10) as wash water (14).

A hydro-enlarged apertured non-woven web includes a plurality of fibers with a plurality of bond points, a first surface defining a planar top, and a second surface defining a planar bottom. The second surface is separated from the first surface by a first distance defining a loft. A plurality of apertures extending through the non-woven web. The plurality of apertures is formed by spraying a fluid against an unapertured precursor web, causing a plurality of pins disposed on a pinned roller to punch through the unapertured precursor web. The unapertured precursor web has a third surface defining a planar top and a fourth surface defining a planar bottom, where the third surface is separated from the fourth surface by a second distance defining a precursor loft. The loft is greater than the precursor loft by a loft increase within a range of 50-110%.