A process for producing a thermoformable and bondable fabric in which the fabric is biodegradable and/or compostable. The process comprises extruding a polymeric blend to form a plurality of filaments, the filaments collectively comprising the fabric.

A cleansing wipe may be formed from a nonwoven and includes a first ethylene/alpha-olefin interpolymer and a second ethylene/alpha-olefin interpolymer. The cleansing wipe may also have a SaMbSc configuration, wherein the M, meltblown layer, is formed from the first ethylene/alpha-olefin interpolymer and the second ethylene/alpha-olefin interpolymer. The cleansing wipe may be formed a nonwoven comprising bicomponent fibers that incorporate the first ethylene/alpha-olefin interpolymer and the second ethylene/alpha-olefin interpolymer.

A spunbond non-woven fabric includes a thermoplastic continuous filament. A CV value of air permeability of the non-woven fabric is 15% or less, bending resistance in a machine direction of the non-woven fabric is 40 mN or more and 80 mN or less, the non-woven fabric includes a projected part and a recessed part, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and t.sub.D (t.sub.C<t.sub.D), and the non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.65<t.sub.C/t.sub.D<1.0  (2).

A spunbond non-woven fabric includes a thermoplastic continuous filament. A CV value of air permeability of the non-woven fabric is 15% or less, bending resistance in a machine direction of the non-woven fabric is 40 mN or more and 80 mN or less, the non-woven fabric includes a projected part and a recessed part, and in a non-woven fabric cross-section, a thickness from one surface to another surface of the projected part is determined to be t.sub.A, a thickness from one surface to another surface of the recessed part is determined to be t.sub.B, and respective distances from one surface of the projected part to one surface of the recessed part are determined to be t.sub.C and t.sub.D (t.sub.C<t.sub.D), and the non-woven fabric has a relation represented by formulas (1) and (2) below:

0.5≤1−t.sub.B/t.sub.A<1.0  (1)

0.65<t.sub.C/t.sub.D<1.0  (2).

An object of the present invention is to provide a process for producing fiberous board with which fiberous board exhibiting high bending strength and high stiffness at a wide range of heating temperatures and a wide range of compressing and heating times. In the present invention, fiberous board having an initial flexural modulus of at least 300 MPa in three point bending test is obtained by forming a web by correcting sheath-core composite fibers of which a core component is formed from a copolymer of ethylene glycol and terephthalic acid and the sheath component is formed from ethylene glycol, adipic acid, terephthalic acid, isophthalic acid; and/or diethylene glycol. The web is then compressed in a direction of thickness and heated, so that the sheath component softens and melts and the sheath-core composite fibers are melt bonded together and molded into a flat plate shape.

Nonwoven fabrics including a first spunbond layer comprising a first plurality of crimped continuous fibers, a second spunbond layer comprising a second plurality of crimped continuous fibers, and a third spunbond layer comprising a third plurality of crimped continuous fibers, in which the second spunbond layer is located directly or indirectly between the first spunbond layer and the third spunbond layer is provided. The nonwoven fabrics may have a thickness (e.g., loftiness) of at least about 0.3 mm and hydrostatic head of at least about 15 mbar. Methods of manufacturing nonwoven fabrics and protective articles are also provided.

A breathable barrier fabric that is heat sealable and minimizes lint generation without impacting the fabric's overall breathability, comfort and barrier protection, and that can be used to manufacture Helmke Category II or better cleanroom garments suitable for use in ISO Class 3 cleanroom environments and other hygienic applications. The breathable barrier fabric has a composite laminate structure including an inner monolithic film layer made from a breathable polymer bonded to first and second outer spunbond layers comprising thermoplastic bicomponent fibers each having an outer glazed surface where the thermoplastic bicomponent fibers are at least partially flattened.

Extensible nonwoven fabrics having improved elongation, extensibility, abrasion resistance and toughness. In particular, embodiments of the invention are directed to extensible spunbond fabrics comprising a polymeric blend of a metallocene catalyzed polypropylene, polyethylene, and a third polymer component.

Extensible nonwoven fabrics having improved elongation, extensibility, abrasion resistance and toughness. In particular, embodiments of the invention are directed to extensible spunbond fabrics comprising a polymeric blend of a metallocene catalyzed polypropylene, polyethylene, and a third polymer component.

The present invention generally relates to the design and manufacture of nanofiber layers, webs, films, or membranes that may be self-supporting and can function as standalone products. More particularly, the present invention relates to a microporous nanofiber films and the use of such films in a wide variety of products and applications, including applications where physical property tuning is typically limited. Generally, the microporous films of the present invention can function as a standalone nanofiber membrane or can be bonded to other microporous films to produce a layered stacked film stack with customizable properties. Unlike conventional microporous films available in today's market, the microporous films of the present invention can be lighter, require less raw material cost to produce, and can improve operating performances in a variety of applications.