Elastic nonwoven composites suitable for a wide variety of uses are provided. The composite includes at least one extensible nonwoven layer, including a first extensible nonwoven layer, and at least one elastic nonwoven layer, in which the nonwoven layer comprises elastic continuous filaments. The composite may be bonded and activated by, at least in part, a stretching operation. The elastic continuous filaments may comprise an additive, such as a slip additive.

Elastic nonwoven composites suitable for a wide variety of uses are provided. The composite includes at least one extensible nonwoven layer, including a first extensible nonwoven layer, and at least one elastic nonwoven layer, in which the nonwoven layer comprises elastic continuous filaments. The composite may be bonded and activated by, at least in part, a stretching operation. The elastic continuous filaments may comprise an additive, such as a slip additive.

Provided is a nonwoven fabric and a laminated nonwoven fabric suitable as the skin material of a composite sound-absorbing material. The nonwoven fabric and laminated nonwoven fabric are easily formable, thin, and lightweight and excel in form stability, and can nevertheless be controlled within a given range of aeration after being formed into shape. A nonwoven fabric having a laminate structure in which at least one ultra-fine fiber layer (M) having an average fiber diameter of 0.3 to 7 μm (inclusive) and a basis weight of 1 g/m.sup.2 to 40 g/m.sup.2 (inclusive) and at least one continuous filament layer (S) having an average fiber diameter of 10 to 30 μm (inclusive) are integrated together by partial thermocompression bonding.

Provided is a nonwoven fabric and a laminated nonwoven fabric suitable as the skin material of a composite sound-absorbing material. The nonwoven fabric and laminated nonwoven fabric are easily formable, thin, and lightweight and excel in form stability, and can nevertheless be controlled within a given range of aeration after being formed into shape. A nonwoven fabric having a laminate structure in which at least one ultra-fine fiber layer (M) having an average fiber diameter of 0.3 to 7 μm (inclusive) and a basis weight of 1 g/m.sup.2 to 40 g/m.sup.2 (inclusive) and at least one continuous filament layer (S) having an average fiber diameter of 10 to 30 μm (inclusive) are integrated together by partial thermocompression bonding.

A method of preparing a cleaning wipe having a high sustainable polymer content is provided. The cleaning wipe includes a fibrous layer having fibers of a melt spinnable sustainable polymer; and an abrasive layer having meltblown fibers of a melt spinnable sustainable polymer. The abrasive layer defining an outer surface of the cleaning wipe, and includes a plurality of abrasive structures formed thereon in which the abrasive structures are formed from conglomerated fibers, meltblown shot, fibers having average diameters greater than 4 micrometers and fibers having a tortuous geometry. The melt spinnable sustainable polymer content of the cleaning wipe is at least 50 weight % by weight of the cleaning wipe. A method of preparing the cleaning wipe is also provided.

A cleaning wipe having a high sustainable polymer content is provided. The cleaning wipe includes a fibrous layer having fibers of a melt spinnable sustainable polymer; and an abrasive layer having meltblown fibers of a melt spinnable sustainable polymer. The abrasive layer defining an outer surface of the cleaning wipe, and includes a plurality of abrasive structures formed thereon in which the abrasive structures are formed from conglomerated fibers, meltblown shot, fibers having average diameters greater than 4 micrometers and fibers having a tortuous geometry. The melt spinnable sustainable polymer content of the cleaning wipe is at least 50 weight % by weight of the cleaning wipe. A method of preparing the cleaning wipe is also provided.

One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

A thermal insulation and fire protection felt product is provided. The felt product includes a first layer including a first plurality of nonwoven mechanically entangled oxidized polyacrylonitrile (PAN) precursor fibers bonded together by a first plurality of melted thermoplastic polyphenylene sulfide (PPS) fibers homogeneously mixed with the first plurality of mechanically entangled PAN precursor fibers. The first plurality of melted thermoplastic PPS fibers form a matrix of bond points between individual fibers of the first plurality of mechanically entangled PAN fibers. A second layer includes a second plurality of nonwoven mechanically entangled oxidized PAN precursor fibers bonded together by a second plurality of melted thermoplastic PPS fibers homogeneously mixed with the second plurality of mechanically entangled PAN precursor fibers. The second plurality of melted thermoplastic PPS fibers form a matrix of bond points between individual fibers of the second plurality of mechanically entangled PAN fibers.

A thermal insulation and fire protection felt product is provided. The felt product includes a first layer including a first plurality of nonwoven mechanically entangled oxidized polyacrylonitrile (PAN) precursor fibers bonded together by a first plurality of melted thermoplastic polyphenylene sulfide (PPS) fibers homogeneously mixed with the first plurality of mechanically entangled PAN precursor fibers. The first plurality of melted thermoplastic PPS fibers form a matrix of bond points between individual fibers of the first plurality of mechanically entangled PAN fibers. A second layer includes a second plurality of nonwoven mechanically entangled oxidized PAN precursor fibers bonded together by a second plurality of melted thermoplastic PPS fibers homogeneously mixed with the second plurality of mechanically entangled PAN precursor fibers. The second plurality of melted thermoplastic PPS fibers form a matrix of bond points between individual fibers of the second plurality of mechanically entangled PAN fibers.

A hollow cylindrical depth filter formed of fibers of a thermoplastic resin and having a thickness of a filter medium of 5 to 25 millimeters, in which the filter medium has a compression ratio of 0.2 or less when a load of 0.5 MPa is applied thereto, the filter medium has a fiber layer of at least three layers from a fluid inflow side toward an outflow side, porosity of the three layers are adjusted to a specific range, respectively, and intersection points of the fibers forming the filter medium are bonded, a mean interval between the intersection points is 2 to 100 times a mean fiber diameter of the fibers in a length direction, and a ratio of the mean fiber diameter on a surface on an upstream side to the mean fiber diameter on a surface on a downstream side of the filter medium is 0.9 to 1.2.