Disclosed are methods and devices for forming a combined polyester and fiberglass mat, in which separate polyester and fiberglass layers can be formed or polyester filaments and fiberglass threads can be mixed together by a disperser to form a polyester and fiberglass web. The polyester filaments and the fiberglass threads can be dispersed by separate dispersers on a web forming belt to form separate layers of polyester filaments and fiberglass threads, or can be dispersed by a single disperser to at least, somewhat evenly disperse, the fiberglass threads and polyester filaments.

Disclosed are methods and devices for forming a combined polyester and fiberglass mat, in which separate polyester and fiberglass layers can be formed or polyester filaments and fiberglass threads can be mixed together by a disperser to form a polyester and fiberglass web. The polyester filaments and the fiberglass threads can be dispersed by separate dispersers on a web forming belt to form separate layers of polyester filaments and fiberglass threads, or can be dispersed by a single disperser to at least, somewhat evenly disperse, the fiberglass threads and polyester filaments.

An enhanced, co-formed fibrous web structure is disclosed. The web structure may have a co-formed core layer sandwiched between two scrim layers. The core layer may be formed of a blend of cellulose pulp fibers and melt spun filaments. The scrim layers may be formed of melt spun filaments. Filaments of one or both of the scrim layers, and optionally the core layer, may also be meltblown filaments. The fibrous web structure may have a Consumer Preference Indication (governing allocation of melt spun filaments between core layer and scrim layers) greater than 0. Alternatively, the filaments forming the scrim layers may constitute from 1 to 13 percent of the weight of the structure. Alternatively, the scrim layers may have a combined basis weight of from 0.1 gsm to less than 3.0 gsm. A method for forming the structure, including direct formation of layers, is also disclosed.

An enhanced, co-formed fibrous web structure is disclosed. The web structure may have a co-formed core layer sandwiched between two scrim layers. The core layer may be formed of a blend of cellulose pulp fibers and melt spun filaments. The scrim layers may be formed of melt spun filaments. Filaments of one or both of the scrim layers, and optionally the core layer, may also be meltblown filaments. The fibrous web structure may have a Consumer Preference Indication (governing allocation of melt spun filaments between core layer and scrim layers) greater than 0. Alternatively, the filaments forming the scrim layers may constitute from 1 to 13 percent of the weight of the structure. Alternatively, the scrim layers may have a combined basis weight of from 0.1 gsm to less than 3.0 gsm. A method for forming the structure, including direct formation of layers, is also disclosed.

A radiation shielding sheet includes a fiber and a granular radiation shielding material, in which the fiber and the radiation shielding material are integrally formed into the shape of a sheet.

A radiation shielding sheet includes a fiber and a granular radiation shielding material, in which the fiber and the radiation shielding material are integrally formed into the shape of a sheet.

A melt blowing system for the manufacturing of pleatable/moldable nonwoven fabrics includes a collector positioned to receive a plurality of fibers, a first die in fluid communication with a first liquid polymer supply having a melt flow index of about 500 or lower, and a second die in fluid communication with a second liquid polymer supply having a melt flow index of about 500 or higher. The first die has a concentric air design, includes a plurality of spinneret nozzles facing the collector surface, and is configured to draw a first plurality of fibers. The second die includes a plurality of spinneret nozzles having smaller capillary diameter than those of the first die and is positioned to draw a second plurality of fibers such that the first and second pluralities of fibers form a co-mingled nonwoven web with varying fiber diameters on the collector surface.

A melt blowing system for the manufacturing of pleatable/moldable nonwoven fabrics includes a collector positioned to receive a plurality of fibers, a first die in fluid communication with a first liquid polymer supply having a melt flow index of about 500 or lower, and a second die in fluid communication with a second liquid polymer supply having a melt flow index of about 500 or higher. The first die has a concentric air design, includes a plurality of spinneret nozzles facing the collector surface, and is configured to draw a first plurality of fibers. The second die includes a plurality of spinneret nozzles having smaller capillary diameter than those of the first die and is positioned to draw a second plurality of fibers such that the first and second pluralities of fibers form a co-mingled nonwoven web with varying fiber diameters on the collector surface.

Fibrous structures that exhibit a novel combination of properties and to methods for making such fibrous structures are provided.

Fibrous structures that exhibit a novel combination of properties and to methods for making such fibrous structures are provided.