D05C15/10

CARPET PRODUCTS AND METHODS OF MAKING SAME
20170226677 · 2017-08-10 ·

A carpet product including a primary backing layer and a plurality of yarn tufts. The plurality of yarn tufts are tufted in and extend upwardly from a top surface of the primary backing layer to form a tufted carpet product. The carpet product has an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer. The plurality of yarn tufts include a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product. A portion of the peripheral yarn tufts are anchored to other peripheral yarn tufts. At least a portion of each anchored peripheral yarn tuft is entangled with one or more of the other peripheral yarn tufts.

TUFTING MACHINE AND METHOD OF TUFTING
20170268144 · 2017-09-21 ·

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

TUFTING MACHINE AND METHOD OF TUFTING
20170268144 · 2017-09-21 ·

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

Tufting machine and method of tufting
11193225 · 2021-12-07 · ·

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to move the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to pull back the yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

Tufting machine and method of tufting
11193225 · 2021-12-07 · ·

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to move the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to pull back the yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

Artificial Turf Assembly And Process Of Manufacture Thereof
20210372021 · 2021-12-02 ·

A tufted article can have a length along a first axis and width along a second axis that is perpendicular to the first axis. The tufted article can comprise a backing and a plurality of tufts extending through the backing. The plurality of tufts can be distributed among a plurality of tuft sequences. Each tuft sequence can comprise at least one tuft of the plurality of tufts. The tufts of each tuft sequence can be formed sequentially by a single needle of a tufting machine. Each tuft sequence of the plurality of tuft sequences can be spaced from other tuft sequences of the plurality of tuft sequences along at least one of the first axis or the second axis. In some aspects, no tuft sequence of the plurality of tuft sequences extends across the entire length or the entire width of the backing.

Artificial Turf Assembly And Process Of Manufacture Thereof
20210372021 · 2021-12-02 ·

A tufted article can have a length along a first axis and width along a second axis that is perpendicular to the first axis. The tufted article can comprise a backing and a plurality of tufts extending through the backing. The plurality of tufts can be distributed among a plurality of tuft sequences. Each tuft sequence can comprise at least one tuft of the plurality of tufts. The tufts of each tuft sequence can be formed sequentially by a single needle of a tufting machine. Each tuft sequence of the plurality of tuft sequences can be spaced from other tuft sequences of the plurality of tuft sequences along at least one of the first axis or the second axis. In some aspects, no tuft sequence of the plurality of tuft sequences extends across the entire length or the entire width of the backing.

Artificial Turf And Associated Devices And Methods For Making Same
20220145550 · 2022-05-12 ·

Implementations herein describe an artificial turf having a backing layer and a plurality of rows of individual tufts tufted into the backing layer. Each tuft comprises at least three yarns per tuft and each one of the at least three yarns varies in at least one of material, color, texture, denier and cross-section. Each row of individual tufts is substantially similar to each adjacent tufted row and adjacent tufts on a given row are spaced apart at a predetermined gauge.

Artificial Turf And Associated Devices And Methods For Making Same
20220145550 · 2022-05-12 ·

Implementations herein describe an artificial turf having a backing layer and a plurality of rows of individual tufts tufted into the backing layer. Each tuft comprises at least three yarns per tuft and each one of the at least three yarns varies in at least one of material, color, texture, denier and cross-section. Each row of individual tufts is substantially similar to each adjacent tufted row and adjacent tufts on a given row are spaced apart at a predetermined gauge.

Tufting machine, method of tufting a fabric, and tufted fabric
11326289 · 2022-05-10 · ·

A tufting machine (100) comprises a needle bar (10) shiftable in a needle bar longitudinal direction (L), a plurality of needles (12) being provided on the needle bar (10) following each other in the needle bar longitudinal direction (L), each needle (12) being individually selectable for carrying out a stitch and thereby generating a pile on a backing fabric, further comprising such a yarn threading that, on the needle bar (10), groups (G) of the needles (12) following each other in the needle bar longitudinal direction (L) and comprising a predetermined number of needles (12) are generated, the needles (12) of each group (G) having yarns of different properties threaded therethrough, the number of yarns of different properties associated with each group (G) being less than the number of needles (12) within each group (G), such that, within each group (G), at least two needles (12) have yarns of the same property threaded therethrough.