In one embodiment, a sized carbon fiber tow can comprise: an unsized carbon fiber tow sized with a sizing agent; wherein the sized carbon fiber tow has: a) a fuzz count of less than 8 counts/20 meters; b) a sizing content of at least 0.4 wt % of the unsized carbon fiber tow; and c) drapability less than 5.5 cm. A method of preparing a sized carbon fiber tow, comprising: spreading an unsized carbon fiber tow having a surface energy of at least 70 mJ/m.sup.2, over a spreader unit at a throughput line speed of at least 3 meter/minute and forming spread carbon fibers; sizing the spread carbon fibers in a sizing bath at a throughput line speed of at least 3 meter/minute and forming sized carbon fibers; and drying the sized carbon fibers and forming the sized carbon fiber tow.

Fabrics are treated with a hydrophobic treatment that includes at least one hydrophobic monomer and a crosslinker. The treatment is low in volatile organic compounds and water. It is a liquid at 22 C. or a suspension having a phase that is liquid at 22 C. The monomer and crosslinker are cured in a free radical polymerization to form a hydrophobic coating on a fibrous substrate.

Fabrics are treated with a hydrophobic treatment that includes at least one hydrophobic monomer and a crosslinker. The treatment is low in volatile organic compounds and water. It is a liquid at 22 C. or a suspension having a phase that is liquid at 22 C. The monomer and crosslinker are cured in a free radical polymerization to form a hydrophobic coating on a fibrous substrate.

A treated carbon fiber tensile cord for use in power transmission belts, hose, tires or other reinforced rubber products and the resulting product, which includes carbon fibers which are coated with a polymeric layer deposited and polymerized at atmospheric pressure in a plasma assisted chemical vapor deposition process. A suitable polymeric layer is compatible with the intended matrix which the cord will reinforce. For a rubber belt, the coating is compatible with the rubber composition of the belt body or an adhesion gum or adhesive such as RFL which surrounds the cord. For RFL/rubber systems and cast polyurethane elastomers, a suitable polymer is the APP reaction product of a vinyl carboxylic acid or an ester or amide thereof. Suitable carboxylic acids include acrylic acid and methacrylic acid. Various esters and amides of vinyl carboxylic acid are also suitable, such as 2-hydroxyethyl methacrylate, N-isobutoxymethyl acrylamide, and N-hydroxyethyl acrylamide.

A treated carbon fiber tensile cord for use in power transmission belts, hose, tires or other reinforced rubber products and the resulting product, which includes carbon fibers which are coated with a polymeric layer deposited and polymerized at atmospheric pressure in a plasma assisted chemical vapor deposition process. A suitable polymeric layer is compatible with the intended matrix which the cord will reinforce. For a rubber belt, the coating is compatible with the rubber composition of the belt body or an adhesion gum or adhesive such as RFL which surrounds the cord. For RFL/rubber systems and cast polyurethane elastomers, a suitable polymer is the APP reaction product of a vinyl carboxylic acid or an ester or amide thereof. Suitable carboxylic acids include acrylic acid and methacrylic acid. Various esters and amides of vinyl carboxylic acid are also suitable, such as 2-hydroxyethyl methacrylate, N-isobutoxymethyl acrylamide, and N-hydroxyethyl acrylamide.

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article.

The invention relates to a composite for an acoustic component having at least one carrier layer and an electrospun membrane which is arranged on the at least one carrier layer, wherein the electrospun membrane is formed of superimposed fibers while a pore structure is being designed. The pore structure of the composite is designed such that the composite has a water column of at least 1 m and an air permeability of 5 L/m.sup.2*s. Furthermore, the invention relates to a method for producing a composite for an acoustic component, in which a carrier layer is provided and on the carrier layer a membrane is designed according to the electrospinning method, wherein the membrane is produced of superimposed fibers with a defined pore structure.

The invention relates to a composite for an acoustic component having at least one carrier layer and an electrospun membrane which is arranged on the at least one carrier layer, wherein the electrospun membrane is formed of superimposed fibers while a pore structure is being designed. The pore structure of the composite is designed such that the composite has a water column of at least 1 m and an air permeability of 5 L/m.sup.2*s. Furthermore, the invention relates to a method for producing a composite for an acoustic component, in which a carrier layer is provided and on the carrier layer a membrane is designed according to the electrospinning method, wherein the membrane is produced of superimposed fibers with a defined pore structure.

The present invention relates to a method for coating a substrate comprising the following steps: a) depositing a polymerizable composition on said substrate, the composition being selected from the following compositions: a composition (A) containing, as an essential component: a least one epoxy monomer (i) and/or at least one silicone epoxy monomer (ii); or a composition (B) containing as an essential component a least one silicone epoxy monomer (ii) and at least one monomer containing at least one ethylenic unsaturation (iii); b) polymerizing said composition by plasma treatment. The coating obtained with this method is substantially free from ionic photocatalysts, and the step (b) is carried out at atmospheric pressure.

The present invention relates to a method for coating a substrate comprising the following steps: a) depositing a polymerizable composition on said substrate, the composition being selected from the following compositions: a composition (A) containing, as an essential component: a least one epoxy monomer (i) and/or at least one silicone epoxy monomer (ii); or a composition (B) containing as an essential component a least one silicone epoxy monomer (ii) and at least one monomer containing at least one ethylenic unsaturation (iii); b) polymerizing said composition by plasma treatment. The coating obtained with this method is substantially free from ionic photocatalysts, and the step (b) is carried out at atmospheric pressure.