Waterproof composite fabrics comprising a textile layer and a continuous polymer layer that comprises adjoining first and second regions with different physical or visual properties, and knife-over-roll coating methods for 5 manufacturing said composite fabrics. The waterproof composite fabrics described are particularly suitable for covering medical support surfaces, for instance mattresses.

An aramid fabric having excellent adhesion to a polyurethane matrix resin and excellent tensile strength is produced by the method including the steps of: (i) weaving a basket-structured aramid fabric by using aramid yarns as warp and weft yarns; and then (ii) dipping the woven aramid fabric in a sizing agent solution consisting of an aqueous polyurethane resin as a sizing agent and water, followed by squeezing and drying. In the present disclosure, the sizing agent is applied to the woven aramid fabric, thereby effectively preventing the deterioration in weaving efficiency. Further, the aramid fabric is woven in a basket weave, and thus the compactness of the aramid fabric is lowered and the wetting property of the aramid fabric with the polyurethane matrix resin is improved.

An aramid fabric having excellent adhesion to a polyurethane matrix resin and excellent tensile strength is produced by the method including the steps of: (i) weaving a basket-structured aramid fabric by using aramid yarns as warp and weft yarns; and then (ii) dipping the woven aramid fabric in a sizing agent solution consisting of an aqueous polyurethane resin as a sizing agent and water, followed by squeezing and drying. In the present disclosure, the sizing agent is applied to the woven aramid fabric, thereby effectively preventing the deterioration in weaving efficiency. Further, the aramid fabric is woven in a basket weave, and thus the compactness of the aramid fabric is lowered and the wetting property of the aramid fabric with the polyurethane matrix resin is improved.

Provided is a method for forming a good fibrous coating on a target surface even in a high-humidity environment when electrostatically spraying is performed directly on the target surface such as skin. A composition for forming a coating of fibers on a target object by electrostatic spraying, comprising the following components (a), (b), (c) and (d): (a) 1 mass % or more and 45 mass % or less of a polymer having a film-forming ability; (b) 45 mass % to 95 mass % of one or more volatile substances selected from the group consisting of an alcohol and a ketone; (c) a conductivity controlling agent to control the conductivity of the composition to 8 μS/cm or more and 300 μS/cm or less; and (d) 0.2 mass % or more and 25 mass % or less of water.

Provided is a method for forming a good fibrous coating on a target surface even in a high-humidity environment when electrostatically spraying is performed directly on the target surface such as skin. A composition for forming a coating of fibers on a target object by electrostatic spraying, comprising the following components (a), (b), (c) and (d): (a) 1 mass % or more and 45 mass % or less of a polymer having a film-forming ability; (b) 45 mass % to 95 mass % of one or more volatile substances selected from the group consisting of an alcohol and a ketone; (c) a conductivity controlling agent to control the conductivity of the composition to 8 μS/cm or more and 300 μS/cm or less; and (d) 0.2 mass % or more and 25 mass % or less of water.

Provided is an improvement in a method for manufacturing a slit carbon fiber bundle. The method for manufacturing a slit carbon fiber bundle of the present invention is a method including a step of forming a resin film on one surface of a flat carbon fiber bundle to obtain a single-sided coated carbon fiber bundle, and a step of partially slitting the single-sided coated carbon fiber bundle using a slitter roll to obtain a slit carbon fiber bundle, which has been split into sub-bundles, wherein in the step of slitting, the single-sided coated carbon fiber bundle contacts a circumferential surface of the slitter roll on a surface where the resin film has been formed.

The present invention provides an anti-pilling wool fabric with a coating having pilling resistance and resistance to fiber loss from fabric surface. The coating is formed by a coating formulation including at least two diisocyanates, at least two catalyst, a water dispersing agent, a buffer and water, which provides a polycarbodiimide crosslinker reactive to the relative less reactive groups on polypeptide of the wool fabric and promotes crosslinking between polypeptides of the wool fabric under relatively mild processing conditions so as to enhance mechanical strength of the wool fabric whilst no significant effect of the original finish merino wool fabric and/or garment and fiber loss from fabric surface are observed, compared to conventional treatment methods on wool fabric. A corresponding coating formulation and method of fabricating the anti-pilling wool fabric are also provided. The present invention is applicable to finished wool fabric which fibers are already with colorant(s), and/or dye(s), and/or reactive dye(s).

A power transmission belt includes a belt body made of an elastomer, and a cord made of carbon fibers and provided to be embedded in the belt body and to form a helical pattern having a pitch in the belt width direction. When the cord is viewed from a side orthogonal to its length direction, an angle 0 of an outermost filament in the filament bundle of the carbon fibers forming the cord with respect to the length direction of the cord is 8° or more to 20° or less.

Provided is a method for splitting a carbon fiber tow, which comprises heating a carbon fiber tow sized with a first sizing material to soften the first sizing material and form a spread carbon fiber tow; passing the spread carbon fiber tow through at least one splitter and corresponding cutter to obtain multiple carbon fiber strands spaced apart; and sizing the carbon fiber strands with a second sizing material. With the method, multiple small carbon fiber tows having better tensile strength and/or modulus than the commercially available small carbon fiber tow products can be obtained. Products made of the small carbon fiber tows obtained by the present invention are lighter but stronger, and the production cost is relatively reduced. The present invention also achieves the purpose of energy saving and carbon reduction.

A textile fabric having improved properties, variously including surface stability, abrasion resistance, resistance to edge fraying, moisture control, and resistance to fluid penetration is created by introducing a polymeric solution or a plurality of low-melting particles suspended in a liquid into the textile fabric while leaving a plurality of surface fibers exposed and maintaining a textile feel on the surface.