A steel cord has a stranded structure comprising a plurality of sheath strands intertwined around the outer circumferential surface of a core strand; and a filament having a linear mass density of at least 560 dtex and not more than 2,200 dtex wrapped in a spiral around the outer circumferential surface of the core strand. The steel cord is embedded in an unvulcanized rubber member to mold a molded rubber article, which is then vulcanized.

A method for producing a wire cable with a core cable or core strand, the method including the steps of: prior to stranding an outer strand layer, applying an intermediate layer of a plastic material to the core cable or core strand; pressing the outer layer into the plastic material during stranding; and, hammering the wire cable, after the outer strand layer has been stranded, to increase the space factor of the wire cable, wherein the hammering step includes hammering with hammers that are moved from different sides toward the wire cable and essentially completely surround the wire cable with adapted curvatures at the instant of their simultaneous impact.

An assembly and method for using a flexible tensile member as part of the rigging for a dragline bucket. The tensile member includes a stranded core surrounded by a separate armor layer. The armor layer assumes the form of a hollow cylinder having a substantial wall thickness. A significant gap is provided between the outward-facing surface of the stranded core and the inward-facing surface of the armor layer. This gap minimizes wear between the two elements during the normal bending and flexing of the tensile member. A first anchor is attached to a first end of the stranded core and a second anchor is attached to a second end of the stranded core. These anchors serve to transmit tension carried by the stranded core. A first end of the armor layer is also attached to the first anchor and a second end of the armor layer is attached to the second anchor.

A belt for suspending and/or driving an elevator car includes a plurality of cords. Each cord includes a plurality of wires and at least one yarn thread disposed at an outer periphery of the plurality of wires. An elastomeric jacket substantially retains the plurality of cords. The at least one yarn thread is configured to promote adhesion of the elastomeric jacket to the plurality of cords and reduce fretting of the plurality of wires. A method of forming a belt includes arranging a plurality of wires into a cord, arranging one or more yarn threads at an outer periphery of the plurality of wires, arranging a plurality of cords into a selected arrangement and applying an elastomeric jacket to the cords to retain the cords. The one or more yarn threads are configured to promote adhesion of the elastomeric jacket to the cords and reduce fretting of the wires.

A method of making a hoist cable capable of continuous resistance monitoring includes applying an electrically-insulating material to at least one strand of a wire rope such that a length of the strand is electrically insulated and an end of the strand is electrically conductive. The end of the at least one strand is joined to other strands of the wire rope such that at least two strands are electrically connected at a free end of the wire rope. A method of inspecting the hoist cable includes transmitting a first electrical signal through a first strand from a hoist drum to a free end of the wire rope and receiving the first electrical signal through a second strand at the hoist drum, the first and second strands being electrically connected at the free end. Using the first electrical signal, the resistance of the wire rope is calculated.

Hybrid rope (20) comprising a core element (22) containing high modulus fibers surrounded by at least one outer layer (24) containing wirelike metallic members (26). The core element (22) is coated (23) with a thermoplastic polyurethane or a copolyester elastomer, preferably the copolyester elastomer containing soft blocks in the range of 10 to 70 wt %. The coated material (23) on the inner core element (22) is inhibited to be pressed out in-between the wirelike members (26) of the hybrid rope (20) and the hybrid rope (20) has decreased elongation and diameter reduction after being in use.

Steel cords have a stranded structure in which a plurality of sheath strands is intertwined around the outer circumferential surface of a core strand. The outer circumferential surface of the core strand is covered by a cushioning material made of nonwoven fabric or a resin film.

A hybrid rope (40) or a hybrid strand (50) comprising a core element (42, 52), a first (44, 54) and a second (46, 56) metallic closed layer surrounding said core element (42, 52). The core element (42, 52) includes a bundle of synthetic yarns. The first metallic closed layer (44, 54) includes a plurality of first strands of wires helically twisted together with the core element (42, 52) in a first direction. The second metallic closed layer (46, 56) includes a plurality of second wires or strands helically twisted together with said core element (42, 52) and said first metallic closed layer (44, 54) in a second direction. The cross-sectional area of the core element (42, 52) is larger than the total cross-sectional area of the first (44, 54) and second (46, 56) metallic closed layers. A corresponding method of producing such a hybrid rope or hybrid strand is also disclosed.

A method for producing a strand or cable, in which fibers and/or wires are twisted at a twisting point to form the strand or cable. The fibers and/or wires are coated with a liquefied matrix material before and/or at the twisting point and are embedded in the matrix material during twisting. The fibers and/or wires are immersed in the matrix material before and/or at the twisting point and the formed strand or the formed cable is cooled after the twisting in order for the matrix material to solidify, preferably by air or in a cooling liquid, for example water.

A method of making a hoist cable capable of continuous resistance monitoring includes applying an electrically-insulating material to at least one strand of a wire rope such that a length of the strand is electrically insulated and an end of the strand is electrically conductive. The end of the at least one strand is joined to other strands of the wire rope such that at least two strands are electrically connected at a free end of the wire rope. A method of inspecting the hoist cable includes transmitting a first electrical signal through a first strand from a hoist drum to a free end of the wire rope and receiving the first electrical signal through a second strand at the hoist drum, the first and second strands being electrically connected at the free end. Using the first electrical signal, the resistance of the wire rope is calculated.