A braided structure that includes a core and a sheath is provided. The core includes a yarn formed at least in part from an aromatic polymer (e.g., an aromatic polyester/liquid crystalline polymer or an aramid polymer), and the sheath, which includes a plurality of ultra high molecular weight polyolefin yarns, is braided around the core. The sheath has an overall diameter ranging from about 60 micrometers to about 650 micrometers. Despite its small diameter, the braided structure can be creep resistant and abrasion resistant while at the same time exhibiting low elongation, a high load at break, and high stiffness. The braided structure can be used in medical applications such as sutures, load bearing orthopedic applications, artificial tendons/ligaments, fixation devices, actuation cables, components for tissue repair, etc.

Braided bodies having a reduced braid density while retaining high tensile properties. High tenacity fibers are braided together at a braid density of less than or equal to 20 picks per inch, wherein the tenacity of the braided body does not decrease with increasing braid density from 17 picks per inch to 19 picks per inch in length of the braided body.

Braided bodies having a reduced braid density while retaining high tensile properties. High tenacity fibers are braided together at a braid density of less than or equal to 20 picks per inch, wherein the tenacity of the braided body does not decrease with increasing braid density from 17 picks per inch to 19 picks per inch in length of the braided body.

The invention relates to a process for making high-performance polyethylene multi-filament yarn comprising the steps of a) making a solution of ultra-high molar mass polyethylene in a solvent; b) spinning of the solution through a spinplate containing at least 5 spinholes into an air-gap to form fluid filaments, while applying a draw ratio DRfluid; c) cooling the fluid filaments to form solvent-containing gel filaments; d) removing at least partly the solvent from the filaments; and e) drawing the filaments in at least one step before, during and/or after said solvent removing, while applying a draw ratio DRsolid of at least 4, wherein in step b) each spinhole comprises a contraction zone of specific dimension and a downstream zone of diameter Dn and length Ln with Ln/Dn of from 0 to at most 25, to result in a draw ratio DRfluid=DRsp*DRag of at least 150, wherein DRsp is the draw ratio in the spinholes and DRag is the draw ratio in the air-gap, with DRsp being greater than 1 and DRag at least 1. The invention further relates to a high-performance polyethylene multifilament yarn, and to semi-finished or end-use products containing said yarn, especially to ropes and ballistic-resistant composites.

The invention relates to a process for making high-performance polyethylene multi-filament yarn comprising the steps of a) making a solution of ultra-high molar mass polyethylene in a solvent; b) spinning of the solution through a spinplate containing at least 5 spinholes into an air-gap to form fluid filaments, while applying a draw ratio DRfluid; c) cooling the fluid filaments to form solvent-containing gel filaments; d) removing at least partly the solvent from the filaments; and e) drawing the filaments in at least one step before, during and/or after said solvent removing, while applying a draw ratio DRsolid of at least 4, wherein in step b) each spinhole comprises a contraction zone of specific dimension and a downstream zone of diameter Dn and length Ln with Ln/Dn of from 0 to at most 25, to result in a draw ratio DRfluid=DRsp*DRag of at least 150, wherein DRsp is the draw ratio in the spinholes and DRag is the draw ratio in the air-gap, with DRsp being greater than 1 and DRag at least 1. The invention further relates to a high-performance polyethylene multifilament yarn, and to semi-finished or end-use products containing said yarn, especially to ropes and ballistic-resistant composites.

Provided is a polyethylene fiber having outstanding anti-creep characteristics while having high strength. The present invention provides an ultra-high molecular weight polyethylene fiber including ethyl branches as side chains, characterized in that the ratio {(C.sub.2H.sub.5/1000C)/(elongation stress)} of the number of ethyl branches per 1,000 carbon atoms (C.sub.2H.sub.5/1000C) to the elongation stress of the polyethylene fiber (MPa) is 2 to 30 branches/1,000 carbon atoms/MPa.

Provided is a polyethylene fiber having outstanding anti-creep characteristics while having high strength. The present invention provides an ultra-high molecular weight polyethylene fiber including ethyl branches as side chains, characterized in that the ratio {(C.sub.2H.sub.5/1000C)/(elongation stress)} of the number of ethyl branches per 1,000 carbon atoms (C.sub.2H.sub.5/1000C) to the elongation stress of the polyethylene fiber (MPa) is 2 to 30 branches/1,000 carbon atoms/MPa.

A process and a splitter for splitting a tape of a uniaxially oriented material. The tape is passed in a process direction over a splitting profile having a row of parallel teeth with a cutting edge extending in the process direction. The tape is split to form a tape comprising a plurality of parallel strips interconnected by fibrils. The split tape can for example be used for the production of high tensile ropes.

A process and a splitter for splitting a tape of a uniaxially oriented material. The tape is passed in a process direction over a splitting profile having a row of parallel teeth with a cutting edge extending in the process direction. The tape is split to form a tape comprising a plurality of parallel strips interconnected by fibrils. The split tape can for example be used for the production of high tensile ropes.

A synthetic fiber rope comprising:—a core, said core being a laid or braided synthetic fiber strand,—a polymer layer, said polymer layer covering said core,—a first layer, said first layer having at least six first synthetic fiber strands laid in a first direction surround said polymer layer, and—a second layer, said second layer having at least twelve second synthetic fiber strands laid in a second direction surround said first layer.