An insulating, double-knit fabric containing a first knit layer and a second knit layer coupled with the first knit layer through a plurality of first direction spaced apart rows in a first direction and a plurality of second direction spaced apart rows in a second direction which is perpendicular to the first direction forming a plurality of air pockets in a grid pattern. The fabric also contains a plurality of intermediate fiber regions positioned in the plurality of air pockets, where each of the intermediate fiber regions contains a plurality of rows of multi-filament fibers extending parallel to at least one of the first and second knit layers. The first knit layer and the second knit layer comprise a plurality of flame resistant fibers, a plurality of cellulosic fibers, and a plurality of modacrylic fibers blended together.

In one aspect, the present disclosure provides knitted component comprising with a first surface and a second surface, the first surface facing opposite the second surface. A pod may have the first surface and the second surface, and an edge region may have the first surface and the second surface, where the edge region at least partially demarcates the pod. A first yarn may substantially form the first surface of the pod, where the first yarn is a fusible yarn. A second yarn may substantially form the second surface of the pod, and the second yarn may substantially form the first surface of the edge region.

An upper-torso garment includes a tubular-jacquard knit structure within a chest-covering portion. The tubular-jacquard knit structure includes interlocked courses formed by each front-stitch course intermittently interlocking with a back-stitch course. The tubular-jacquard knit structure is divided into a plurality of zones across the chest-covering portion that may vary based on how front-stitch courses interlock with back-stitch courses.

An upper-torso garment includes a tubular-jacquard knit zone with a plurality of front-stitch courses and a plurality of back-stitch courses, where each front stitch course intermittently interlocks with a back-stitch course to form a plurality of interlocked courses. Interlocking cross overs within a first interlocked course are offset from interlocking cross overs within an adjacent second interlocked course.

A knitted component may include a loft zone having at least one first loft portion that is integrally knit. The loft portion may include a first knitted layer having an elasticated first material, a second knitted layer, a void between the first knitted layer and the second knitted layer, and at least one course of a second material that is knitted within the void and causes the second knitted layer to extend away from the first knitted layer by a first distance. The at least one course of the second material may include at least one float and may project into the void. The second material may have a greater resistance to bending than the elasticated first material.

Described herein is a weft-knitted spacer fabric and a preparation method thereof, a polyurethane foam composite material comprising including the fabric, a preparation method of the composite material and its use in shoe materials. The weft-knitted spacer fabric consists of an upper surface layer, intermediate spacer yarns, and a lower surface layer, and the upper surface and the lower surface layer are connected by the tuck of the spacer yarns in the upper surface and the lower surface layer to form a three-dimensional structure in an integrated manner. The different selected tuck needle changes the connecting distance and the number of connections of the tuck, and the thickness of the spacer fabric and the arrangement density of the spacer yarns are changed by the action of the upper and lower surface layers of elastic yarns.

An upper-torso garment includes a tubular-jacquard knit structure in a chest-covering portion. The tubular-jacquard knit structure is divided into a plurality of zones across the chest-covering portion, and the zones may include different versions of the tubular-jacquard knit structure.

A knitted component may include a loft zone having at least one first loft portion that is integrally knit. The loft portion may include a first knitted layer having an elasticated first material, a second knitted layer, a void between the first knitted layer and the second knitted layer, and at least one course of a second material that is knitted within the void and causes the second knitted layer to extend away from the first knitted layer by a first distance. The at least one course of the second material may include at least one float and may project into the void. The second material may have a greater resistance to bending than the elasticated first material.

A composite spacer fabric comprises an outer flat warp-knitted fabric layer having openings each formed by a respective plurality of stitches and an inner flat warp-knitted fabric layer also having openings that are each formed by a respective plurality of stitches. The second warp-knitted fabric layer further has at least a first and a second yarn system. The yarns of the first yarn system run in a production direction on exactly one respective stitch wale and the yarns of the second yarn system extend over at least two adjacent stitch wales that run in the production direction. Spacer yarns interconnect the warp-knitted fabric layers.

The invention related to an insulating, double-knit fabric comprising an outer knit layer and an inner knit layer coupled with the outer knit layer forming a plurality of elongated air pockets in a plurality of rows. Only the outer layer comprises a plurality of windows, where the air pockets comprise intermediate fiber regions and the intermediate fiber regions comprise fibers positioned parallel to the inner and outer knit layers.