Method for manufacturing a carpet or a rug, comprising the following steps: the step (S1-S2) of providing a primary backing (1), being a woven or non-woven layer comprising filaments (2) of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET; the step of providing a glue layer (11) consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (1); the step of activating said glue layer (11) at least for partially fixing said yarn (12) on said primary backing (1). The invention also concerns carpets (16) and rugs that are obtained or obtainable by means of such method.

A dimensionally stable universal floor covering includes a tufted textile having stitches and a reinforcement layer operatively connected to the stitches to provide dimensional stability for the entire floor covering. The reinforcement layer is made of fibers and adhesive that are formed into a reinforcement layer of laminated fibers that is operatively connected to the stitches and/or the fibers and adhesive are formed into a layer of fibers and adhesive that is contained within the stitches. The fibers and adhesive are mixed and then moved by an applicator toward the stitches. A curved slip path is formed on a curved portion of the applicator to improve the movement of the fibers and adhesive toward the stitches. A removable tip portion on the end of the curved portion of the applicator improves the penetration of the adhesive and provides compression of the fibers towards the ends of the stitches. A releasable adhesive cover system is provided to cover the layer of fibers for providing additional strength and stability and for providing a releasable attachment of the universal floor covering to a supporting surface.

Disclosed are aqueous carpet-coating compositions suitable for use as binders or adhesives in carpet products. Such compositions, prior to being applied to carpet substrates and cured, comprise: A) a selected type of vinyl acetate/ethylene (VAE) copolymer dispersion which has been stabilized with emulsifiers and a cellulose ether-based protective colloid, and B) at least one carbon black based filler in the form of a dispersion/slurry with a solids content between 20 and 70%. These coating compositions exhibit especially desirable initial viscosity and viscosity stability characteristics. Carpet products which utilize such coating compositions to provide binder and/or adhesive layer within the carpet are also disclosed. Such carpet products can have desirable odor-controlling and odor-absorbing properties.

A material for a primary carpet backing including a nonwoven fabric including first bicomponent core/sheath fibers including a first thermoplastic polymer in the core and a second thermoplastic polymer in the sheath and second bicomponent core/sheath fibers including a third thermoplastic polymer in the core and a fourth thermoplastic polymer in the sheath, wherein the first thermoplastic polymer in the core of the first bicomponent core/sheath fibers is of a different polymer family as the third thermoplastic polymer in the core of the second bicomponent core/sheath fibers, and wherein the second thermoplastic polymer in the sheath of the first bicomponent core/sheath fibers and the fourth thermoplastic polymer in the sheath of the second bicomponent core/sheath fibers are polymers of the same polymer family, preferably having the same melting temperature.

A carpet product including a primary backing layer and a plurality of yarn tufts. The plurality of yarn tufts are tufted in and extend upwardly from a top surface of the primary backing layer to form a tufted carpet product. The carpet product has an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer. The plurality of yarn tufts include a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product. A portion of the peripheral yarn tufts are anchored to other peripheral yarn tufts. At least a portion of each anchored peripheral yarn tuft is entangled with one or more of the other peripheral yarn tufts.

A dimensionally stable floor covering comprises a tufted textile substrate and a reinforcement layer attached to the textile substrate. The reinforcement layer includes an adhesive backing compound and reinforcement fibers surrounded by the adhesive backing. The fibers may form a continuous layer on the back side of the floor covering or may be dispersed within the adhesive backing compound. The adhesive backing compound may be hot water-soluble to facilitate recycling of the floor covering. The floor covering may optionally include additional backing layers (including cushions) and may be used as a broadloom carpet, a carpet tile, or other modular floor covering products. Methods of manufacturing, installing, and recycling the present floor coverings are also provided.

The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product.

The present invention relates to a polyester nonwoven fabric with suppressed reduction in physical properties by a tufting process, a method for manufacturing same, and a backing fabric for a carpet, comprising same and, in particular, to: a polyester nonwoven fabric in which, by controlling the physical properties of fibers of a first component filament and a second filament, a reduction in physical properties is remarkably suppressed before/after a tufting process, thus enabling the manufacture of a carpet backing fabric with excellent mechanical properties; a method for manufacturing same; and a backing fabric for a carpet, manufactured thereby.

This invention relates to a multi-component absorbent floor mat. The floor mat contains a textile component, an absorbent component, and a base component. The textile component and the base component are attached to one another by a variety of mechanisms, including magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The absorbent component is designed to be soiled and recycled or otherwise discarded and replaced.

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S1-S2) of providing a primary backing (1), being a woven or non-woven layer comprising filaments (2) of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET; the step of providing a glue layer (11) consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (1); the step of activating said glue layer (11) at least for partially fixing said yarn (12) on said primary backing (1).

The invention also concerns carpets (16) and rugs that are obtained or obtainable by means of such method.