A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

The present invention is directed to a method of transforming a pulp fibrous into a pre-dispersed semi-dry or dry fibrous material and to the material produced. The method opens, de-entangles and fibrillates the fibrous material of the input pulp. The method mixes the input fibrous with chemicals while evaporating moisture in an updated mechanical disc refiner process. The refiner operates to set three process variables: 1) applied refining specific energy; 2) refiner gap opening and 3) refiner output consistency. Depending on the feed pulp type and consistency, the refiner's output is a pre-dispersed semi-dry fibrous material of 30 to 99% solids with 70 to 100% of separated fibers that depending on chemical treatment are loosely entangled fibrous that disperse in water using common techniques. The pre-dispersed semi-dry output may be further processed inline or by batch process air agitation at velocities sufficient to further separate fibers and loosen fibrous entanglements.

The present invention is directed to a method of transforming a pulp fibrous into a pre-dispersed semi-dry or dry fibrous material and to the material produced. The method opens, de-entangles and fibrillates the fibrous material of the input pulp. The method mixes the input fibrous with chemicals while evaporating moisture in an updated mechanical disc refiner process. The refiner operates to set three process variables: 1) applied refining specific energy; 2) refiner gap opening and 3) refiner output consistency. Depending on the feed pulp type and consistency, the refiner's output is a pre-dispersed semi-dry fibrous material of 30 to 99% solids with 70 to 100% of separated fibers that depending on chemical treatment are loosely entangled fibrous that disperse in water using common techniques. The pre-dispersed semi-dry output may be further processed inline or by batch process air agitation at velocities sufficient to further separate fibers and loosen fibrous entanglements.

The present invention relates to a method of production of a paper fibre composition, comprising the steps of: a) Providing a vessel, b) Providing Na.sub.2S0.sub.3 in the range of 12-122 kg/bdt combined with NaOH in the range of 0-97 kg/bdt, or NaHSO.sub.3 in the range of 10-100 kg/bdt combined with NaOH in the range of 10-100 kg/bdt to said vessel, c) Providing wood, preferably softwood chips to said vessel for pre-treatment, d) Providing heat and pressure to said vessel in order be able control the vessel to have a temperature T comprised in the range of 160 C.-184 C., e) Controlling the retention time t for the wood chips, in relation to the temperature T of the content of the vessel, wherein T is controlled to be within the range of step d) and t is controlled to be in the range of 2-27 min, preferably in the range of 2-25 min, more preferred in the range of 5-20 min, f) Providing a defibration device coupled to the outlet of said vessel, the defibriation device being a refiner, mill, defibrator, fiberizer, or the like, g) Providing the pre-treated wood chips to the defibration device, h) Providing an energy consumption of 75-1000 kWh/bdt in said defibration device. The invention also relates to a paper fibre composition prepared by the method and a paper or paperboard or molded pulp made from the paper fibre composition.

The present invention relates to a method of production of a paper fibre composition, comprising the steps of: a) Providing a vessel, b) Providing Na.sub.2S0.sub.3 in the range of 12-122 kg/bdt combined with NaOH in the range of 0-97 kg/bdt, or NaHSO.sub.3 in the range of 10-100 kg/bdt combined with NaOH in the range of 10-100 kg/bdt to said vessel, c) Providing wood, preferably softwood chips to said vessel for pre-treatment, d) Providing heat and pressure to said vessel in order be able control the vessel to have a temperature T comprised in the range of 160 C.-184 C., e) Controlling the retention time t for the wood chips, in relation to the temperature T of the content of the vessel, wherein T is controlled to be within the range of step d) and t is controlled to be in the range of 2-27 min, preferably in the range of 2-25 min, more preferred in the range of 5-20 min, f) Providing a defibration device coupled to the outlet of said vessel, the defibriation device being a refiner, mill, defibrator, fiberizer, or the like, g) Providing the pre-treated wood chips to the defibration device, h) Providing an energy consumption of 75-1000 kWh/bdt in said defibration device. The invention also relates to a paper fibre composition prepared by the method and a paper or paperboard or molded pulp made from the paper fibre composition.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

A super strong and tough densified wood structure is formed by subjecting a cellulose-based natural wood material to a chemical treatment that partially removes lignin therefrom. The treated wood retains lumina of the natural wood, with cellulose nanofibers of cell walls being aligned. The treated wood is then pressed in a direction crossing the direction in which the lumina extend, such that the lumina collapse and any residual fluid within the wood is removed. As a result, the cell walls become entangled and hydrogen bonds are formed between adjacent cellulose nanofibers, thereby improving the strength and toughness of the wood among other mechanical properties. By further modifying, manipulating, or machining the densified wood, it can be adapted to various applications.

A method for producing a fibrous material from lignocellulose from wood, preferably in the form of wood chips. The lignocellulose material is impregnated with a mixture of sodium sulfite and sodium bisulfite and subsequently undergoes a comminution process in a refiner. Additional chemicals from a mixture of sodium sulfite and sodium bisulfite are directly introduced into the refiner, allowing optimal conditions to be set for both additive flows of chemicals such that the process can be operated in an energetically advantageous manner and corrosion and scale formation in the refiner and subsequent aggregates can be prevented as much as possible.

A method for producing a fibrous material from lignocellulose from wood, preferably in the form of wood chips. The lignocellulose material is impregnated with a mixture of sodium sulfite and sodium bisulfite and subsequently undergoes a comminution process in a refiner. Additional chemicals from a mixture of sodium sulfite and sodium bisulfite are directly introduced into the refiner, allowing optimal conditions to be set for both additive flows of chemicals such that the process can be operated in an energetically advantageous manner and corrosion and scale formation in the refiner and subsequent aggregates can be prevented as much as possible.