A coating composition and a paper material are provided. The coating composition has water resistance and oil resistance, and includes 100 parts by weight of acrylic resin and 25 to 200 parts by weight of clay. An aspect ratio of the clay is greater than 20.

A method of making a package including forming a moisture barrier coated paper material that includes a moisture barrier coated paper material including a base substrate, a first polymer coating, a second polymer coating, and a third polymer coating, the first polymer coating, the second polymer coating, and the third polymer coating applied over a first side of the base substrate, the first polymer coating, the second polymer coating, and the third polymer coating providing a barrier for moisture and air exchange through the paper material, the first polymer coating, the second polymer coating, and the third polymer coating providing heat and pressure sealability capabilities to the paper material, cutting a packaging blank from the paper material; folding the packaging blank into the package, and sealing the package by providing heat and pressure to overlapped portions of the paper material.

A method for manufacturing a paper barrier base material includes a step of applying a water vapor barrier layer coating liquid that contains at least a water vapor barrier resin and a pigment onto a paper base material by a curtain coating method to form a water vapor barrier layer, and a step of applying a gas barrier layer coating liquid that contains at least one polymer selected from water-soluble polymers and water-dispersible polymers onto the water vapor barrier layer by a curtain coating method without a drying step interposed between the two steps to form a gas barrier layer. The gas barrier layer coating liquid has a B-type viscosity equal to or higher than a B-type viscosity of the water vapor barrier layer coating liquid. The method is intended to suppress the occurrence of coating unevenness in wet-on-wet coating by a curtain coating method.

Oil and grease resistant paper products are disclosed that include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating comprising a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, has a Pigment Volume Concentration (PVC) that is below a Critical Pigment Volume Concentration (CPVC) of the barrier coating, providing a continuous three-dimensional film of the binder system. In some implementations the binder system comprising a latex and a natural binder and/or the paper product further includes a topcoat disposed on a side of the barrier coating opposite the substrate.

A coated paperboard comprising a paperboard substrate having a first side and a second side and a coating in contact with the first side of the paperboard substrate, the coating including binder and pigment, the coating containing substantially no fluorochemical or wax, wherein the coated paperboard has a 3M kit test value of at least 3, and wherein the coated paperboard is repulpable.

The present disclosure is drawn to a base paper substrate that is cellulose-based and an ink-receiving layer on the base paper substrate. The ink-receiving layer, for example, includes a metal salt, inorganic particulates, a polymeric binder, and an emulsifier including a hydroxylated saturated hydrocarbon block including from 6 to 24 carbon atoms and a hydroxyl group and further includes a polyalkylene oxide block including form 10 to 35 polyalkylene oxide units selected from polyethylene oxide, polypropylene oxide, or a combination thereof.

A coated paper or paperboard structure includes a paper or paperboard substrate and a basecoat applied to the paper or paperboard substrate to yield a basecoat outer surface. The basecoat includes a water-soluble polymer binder and pigment.

Oil and grease resistant paper products are disclosed that include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating comprising a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, has a Pigment Volume Concentration (PVC) that is below a Critical Pigment Volume Concentration (CPVC) of the barrier coating, providing a continuous three-dimensional film of the binder system. In some implementations the binder system comprising a latex and a natural binder and/or the paper product further includes a topcoat disposed on a side of the barrier coating opposite the substrate.

A method for manufacturing a paper barrier base material includes a step of applying a water vapor barrier layer coating liquid that contains at least a water vapor barrier resin and a pigment onto a paper base material by a curtain coating method to form a water vapor barrier layer. The water vapor barrier layer coating liquid has a spinnability of 0.07 seconds or more and 0.4 seconds or less at a solid content concentration of 32% by weight and a temperature of 25° C. The method is intended to achieve good stability of a coating liquid and good continuous operability.

Paper products with a thermally insulating coating are disclosed. Methods of making and using thermally insulated paper products are also disclosed.