Multi-layer substrates comprising a top surface layer of pulp fibers, a bottom surface layer of pulp fibers, and a melted thermoplastic material layer between the pulp fiber layers, where the thermoplastic material comprises polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F. to 350° F. The multi-layer substrate can include a cleaning composition loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel from the top surface layer to the bottom surface layer. The multi-layer substrate may be void of chemical adhesives, where adhesion between the top surface layer and the thermoplastic layer, and between the bottom surface layer and the thermoplastic layer is instead provided by the thermoplastic material itself, which bonds to groups of fibers in the pulp fibers top and bottom surface layers that are in contact with the thermoplastic material as it melts.

A multi-layered web is disclosed that is resilient and/or elastic in the Z-direction. Thus, when the web is compressed, the web assumes a compacted state and then expands to an expanded state when the compressive forces are removed. In one embodiment, the multi-layered web includes a middle layer made from a resilient blend of fibers positioned inbetween two outer layers. The middle layer, for instance, can contain elastomeric fibers, three-dimensional fibers, and/or debonded fibers.

A method for forming a multi-ply fiber web in which least part of the sizing of the multi-ply fiber web is provided by applying sizing agent in the form of foam by a curtain type application device (C10, C20) in between at least two layers of the multi-ply fiber web in the forming section. The invention also relates to a forming section for a multi-ply fiber web having at least one twin-wire forming part formed between a wire (10) for the bottom layer and a wire (20) for the top layer of the multi-ply fiber web, where the layers are joined, and the treated layers combined. The forming section has a curtain type application device (C10, C20) for applying sizing agent in the form of foam in between two layers of the multi-ply fiber web in the forming section of a multi-ply fiber web production line.

A method for forming a multi-ply fiber web in which least part of the sizing of the multi-ply fiber web is provided by applying sizing agent in the form of foam by a curtain type application device (C10, C20) in between at least two layers of the multi-ply fiber web in the forming section. The invention also relates to a forming section for a multi-ply fiber web having at least one twin-wire forming part formed between a wire (10) for the bottom layer and a wire (20) for the top layer of the multi-ply fiber web, where the layers are joined, and the treated layers combined. The forming section has a curtain type application device (C10, C20) for applying sizing agent in the form of foam in between two layers of the multi-ply fiber web in the forming section of a multi-ply fiber web production line.

Methods for forming multi-layer substrates including top and bottom surface layers and a melt softened thermoplastic material layer between the exterior surface layers, where the thermoplastic material includes polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F.−350° F. The 3 (or more) layers are assembled, and heated, melt softening the thermoplastic material, causing bonding of the thermoplastic layer to the exterior surface layers. A cleaning composition may be loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel between the surface layers. Adhesion between the surface layers and the thermoplastic layer is provided by the thermoplastic material itself, which bonds to groups of fibers in the surface layers. The process does not require chemical adhesives, any processing water, drying, or the like, so as to be possible with low capital investment.

A liquid applying apparatus for fiber products is provided, including a first liquid applying device, a second liquid applying device, and a third liquid applying device. The second liquid applying device is adjacent to the first liquid applying device and the third liquid applying device. The first liquid applying device and the second liquid applying device respectively apply and coat liquids on different surfaces of a two-layer fiber product, and the third liquid applying device applies and coats a liquid on a surface of a single-layer fiber product. The second liquid applying device and the third liquid applying device press and laminate the two-layer fiber product and the single-layer fiber product together to form a three-layer fiber product with uniformly distributed liquids therein.

A liquid applying apparatus for fiber products is provided, including a first liquid applying device, a second liquid applying device, and a third liquid applying device. The second liquid applying device is adjacent to the first liquid applying device and the third liquid applying device. The first liquid applying device and the second liquid applying device respectively apply and coat liquids on different surfaces of a two-layer fiber product, and the third liquid applying device applies and coats a liquid on a surface of a single-layer fiber product. The second liquid applying device and the third liquid applying device press and laminate the two-layer fiber product and the single-layer fiber product together to form a three-layer fiber product with uniformly distributed liquids therein.

Provided is a multi-ply sheet production method and a multi-ply sheet production device for producing a multi-ply sheet which uses an elastic member, exhibits stretchability, and has reduced residual strain. The multi-ply sheet production method includes forming a multi-ply sheet by joining a first fibrous sheet, and a second fibrous sheet including a material containing a cellulose-based component, with an elastic member interposed therebetween, the elastic member being in a stretched state and coated with an adhesive on peripheral surface, and then heat-treating the multi-ply sheet at a temperature in accordance with the thermal characteristics of the adhesive.

Provided is a multi-ply sheet production method and a multi-ply sheet production device for producing a multi-ply sheet which uses an elastic member, exhibits stretchability, and has reduced residual strain. The multi-ply sheet production method includes forming a multi-ply sheet by joining a first fibrous sheet, and a second fibrous sheet including a material containing a cellulose-based component, with an elastic member interposed therebetween, the elastic member being in a stretched state and coated with an adhesive on peripheral surface, and then heat-treating the multi-ply sheet at a temperature in accordance with the thermal characteristics of the adhesive.

Processes for making absorbent towel paper and soft sanitary tissue paper webs are provided. The processes provide the steps of: (a) providing a papermaking furnish, (b) forming a wet fibrous web having a differential density from the paper making furnish; and, (c) drying the differential density wet fibrous web to not more than about 10% by weight moisture. Step a) provides: i) from about 20.1% to about 99.9% by weight of a softwood pulp fiber mixture; and, ii) from greater than 0% to about 79.9% by weight of a hardwood pulp fiber mixture. Step i) provides u) from about 20.0% to about 99.8% by weight of softwood pulp fiber; and, v) from about 0.05% to about 5.0% by weight of strengthening additive. Step ii) provides w) from about 0.05% to about 79.4% by weight of hardwood pulp fibers; and, x) from about 0.05% to about 20.0% by weight of cellulose nano-filaments.