[Problem] To provide a nonwoven fabric (pasting mat) that does not undergo bonding between the nonwoven fabrics (pasting mats) even under severe conditions (a pressure in winding and a high temperature and a high humidity in transportation, storage, and production).

[Means for Resolution] A pasting mat for lead acid batteries, containing a microglass fiber and a heat-fusible binder fiber, the pasting mat having a thickness under a pressure of 20 kPa of 0.1 mm or more and 0.5 mm or less, and having a bonding strength between the pasting mats after being left for 48 hours under a pressure of 5 to 10 kPa in an environment of a temperature of 70 to 90° C. and a humidity of 75% of less than 0.05 N.

[Problem] To provide a nonwoven fabric (pasting mat) that does not undergo bonding between the nonwoven fabrics (pasting mats) even under severe conditions (a pressure in winding and a high temperature and a high humidity in transportation, storage, and production).

[Means for Resolution] A pasting mat for lead acid batteries, containing a microglass fiber and a heat-fusible binder fiber, the pasting mat having a thickness under a pressure of 20 kPa of 0.1 mm or more and 0.5 mm or less, and having a bonding strength between the pasting mats after being left for 48 hours under a pressure of 5 to 10 kPa in an environment of a temperature of 70 to 90° C. and a humidity of 75% of less than 0.05 N.

A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.

A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.

Multilayer fibreglass fabric with stitching comprises various stitching processes. These stitching processes not only create poor-surface finish but also it reduces the mechanical strength and increases cost of process and machinery. Therefore, present disclosure proposes a method for bonding of multilayer fiberglass fabric without stitching which comprises: pre-processing (601) wherein a raw material is selected and assembled according to requirement or final product. Processing (602) wherein processes like pressure rolling and needle punching are carried out. Post-processing (603) wherein the output in winded up, cut and packed in pre-determined sizes and dispatched. In present disclosure various combinations of input material are possible according to customer requirements.

The present invention relates to a method for manufacturing insulation products based on mineral wool bound by an organic binder, comprising the following successive steps: (a) providing a mineral wool, (b) humidifying the mineral wool, (c) placing the humidified mineral wool fibers in contact with particles of binder comprising a mixture of thermosetting reagents, (d) shaping the mixture of mineral wool and binder particles, and (e) heating the shaped mixture to a temperature and for a period sufficient to allow the condensation of the reagents and the formation of an insulation product based on mineral wool bound by an insoluble and infusible organic binder.

A coated non-woven fibrous mat is disclosed comprising a non-woven precursor mat including a plurality of randomly oriented fibers bound by a precursor binder composition, The non-woven fibrous precursor mat has a first major surface and a second major surface opposite to and having a surface roughness greater than the first surface, defining a thickness therebetween. A coating composition is applied to the second major surface of the non-woven precursor mat and substantially uniformly penetrates 5% to less than 30% of the thickness of the non-woven precursor mat. The coating composition comprises a mineral filler and an organic latex binder composition. The coating composition is applied to the non-woven precursor mat in an amount between 1.0 and 10.0 lbs/100 ft.sup.2.

A coated non-woven fibrous mat is disclosed comprising a non-woven precursor mat including a plurality of randomly oriented fibers bound by a precursor binder composition, The non-woven fibrous precursor mat has a first major surface and a second major surface opposite to and having a surface roughness greater than the first surface, defining a thickness therebetween. A coating composition is applied to the second major surface of the non-woven precursor mat and substantially uniformly penetrates 5% to less than 30% of the thickness of the non-woven precursor mat. The coating composition comprises a mineral filler and an organic latex binder composition. The coating composition is applied to the non-woven precursor mat in an amount between 1.0 and 10.0 lbs/100 ft.sup.2.

The disclosure relates to a roofing system for a flat roof or a flat inclined roof of a building with a thermal and/or acoustic insulation, consisting of a structural support, a deck, optionally a vapour control layer, a waterproof membrane and at least one insulation element being a bonded mineral fibre product made of mineral fibres, preferably stone wool fibres, and a cured aqueous binder, whereby the cured aqueous binder prior to curing comprises a component (i) in form of one or more oxidized lignins, a component (ii) in form of one or more cross-linkers, a component (iii) in form of one or more plasticizers, and whereby the insulation element has a bulk density between 70 kg/m.sup.3 and 250 kg/m .sup.3.

The disclosure relates to a roofing system for a flat roof or a flat inclined roof of a building with a thermal and/or acoustic insulation, consisting of a structural support, a deck, optionally a vapour control layer, a waterproof membrane and at least one insulation element being a bonded mineral fibre product made of mineral fibres, preferably stone wool fibres, and a cured aqueous binder, whereby the cured aqueous binder prior to curing comprises a component (i) in form of one or more oxidized lignins, a component (ii) in form of one or more cross-linkers, a component (iii) in form of one or more plasticizers, and whereby the insulation element has a bulk density between 70 kg/m.sup.3 and 250 kg/m .sup.3.