The present invention provides a chargeable sheath/core-structured fiber that contains a polypropylene-based resin as a main resin, wherein the sheath part contains (a) a carboxylic anhydride-modified polyolefin and (b) at least one antioxidant selected from the group consisting of a combined antioxidant a phenolic antioxidant and a phosphorus-based antioxidant, and sulfur-based antioxidants; and (c) an oil containing a polyoxyalkylene alkyl ether represented by the general formula (I) as a finishing oil is deposited on the outer surface of the sheath part, and that can satisfy heat resistance and charge retainability. (In the formula, R.sup.1 represents a saturated or unsaturated aliphatic hydrocarbon group having 10 to 30 carbon atoms; R.sup.2 represents a hydrogen atom or a methyl group; and k is an integer of 1 to 4.) ##STR00001##

Self-crimped multi-component fibers (SMF) are provided that include (i) a first component comprising a first polymeric material, in which the first polymeric material comprises a first melt flow rate (MFR) that is less than 50 g/10 min; and (ii) a second component comprising a second polymeric material, in which the second component is different than the first component. The SMF includes one or more three-dimensional crimped portions. Also provided are nonwoven fabrics comprising a plurality of SMFs. Methods of manufacturing SMFs and nonwoven fabrics including SMFs are also provided.

Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression.

Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression.

The present invention relates to a molded body, a sandwich panel using same as a core layer, and a method for manufacturing same, the molded body having a non-woven fiber aggregate structure comprising two or more non-woven fiber aggregates. The molded body comprises a polyester-based fiber and a polypropylene composite fiber, wherein the polypropylene composite fiber comprises polypropylene and maleic anhydride polyolefin.

The present invention relates to a molded body, a sandwich panel using same as a core layer, and a method for manufacturing same, the molded body having a non-woven fiber aggregate structure comprising two or more non-woven fiber aggregates. The molded body comprises a polyester-based fiber and a polypropylene composite fiber, wherein the polypropylene composite fiber comprises polypropylene and maleic anhydride polyolefin.

A shaped cross-section composite fiber for an intake filter is manufactured from a single material of polypropylene, without separate binder processing by using the single material of polypropylene as a filter material. The shaped cross-section composite fiber includes: a sheath comprising a reformed polypropylene resin; and a core comprising a polypropylene resin, where the sheath and the core are combined to provide a sheath-core structure.

A shaped cross-section composite fiber for an intake filter is manufactured from a single material of polypropylene, without separate binder processing by using the single material of polypropylene as a filter material. The shaped cross-section composite fiber includes: a sheath comprising a reformed polypropylene resin; and a core comprising a polypropylene resin, where the sheath and the core are combined to provide a sheath-core structure.

A polymeric composition comprised of poly(methylmethacrylate) (PMMA) and polylactic acid (PLA) having a surface charge potential of at least about 50 volts in the absence of any other charge enhancing component may be made by melt blending PMMA and PLA, extruding the melt blend through a die and cooling at a rate through Tg of the PLA of at 10° C./min to 1000° C./second. The polymeric composition may be made by melt blowing into a nonwoven fabric. The nonwoven fabric may be charged to a surface potential of at least about 50 electron volts. Such filters may have greater than 95% efficiency at a pressure drop of less than 2 mm Hg even after being exposed to high temperatures (~70° C.) for an hour or more.

A polymeric composition comprised of poly(methylmethacrylate) (PMMA) and polylactic acid (PLA) having a surface charge potential of at least about 50 volts in the absence of any other charge enhancing component may be made by melt blending PMMA and PLA, extruding the melt blend through a die and cooling at a rate through Tg of the PLA of at 10° C./min to 1000° C./second. The polymeric composition may be made by melt blowing into a nonwoven fabric. The nonwoven fabric may be charged to a surface potential of at least about 50 electron volts. Such filters may have greater than 95% efficiency at a pressure drop of less than 2 mm Hg even after being exposed to high temperatures (~70° C.) for an hour or more.