The present invention relates to a melt-blown fiber web having improved elasticity and cohesion, and a manufacturing method therefor. The objective of the present invention is accomplished by a melt-blown fiber web comprising a thermoplastic resin which comprises 10 to 60 wt % of thermoplastic resin microfibers and 40 to 90 wt % of non-circular cross-sectional hollow conjugated staple fibers with respect to the total weight of the fiber web.

Process of preparing meltblown fibers that are reclaimed from a starting material of a polypropylene component and a sustainable polymer component is provided. In one aspect, the method includes blending starting fibers of a polypropylene component and a sustainable polymer component under heat to form a molten stream, and then vis-breaking the components to obtain a polymeric blend that is suitable for use in meltblowing applications. The molten stream of the vis-broken polymer components are extruded through a meltblowing die to form a stream of meltblown fibers that is then collected on a collection surface to form a coherent meltblown web. The starting material may be bicomponent filaments having a sheath-core configuration in which the polypropylene component is oriented in the sheath and the sustainable polymer component is oriented in the core of the filaments. The invention is also directed to meltblown fibers and webs prepared from the process.

Process of preparing meltblown fibers that are reclaimed from a starting material of a polypropylene component and a sustainable polymer component is provided. In one aspect, the method includes blending starting fibers of a polypropylene component and a sustainable polymer component under heat to form a molten stream, and then vis-breaking the components to obtain a polymeric blend that is suitable for use in meltblowing applications. The molten stream of the vis-broken polymer components are extruded through a meltblowing die to form a stream of meltblown fibers that is then collected on a collection surface to form a coherent meltblown web. The starting material may be bicomponent filaments having a sheath-core configuration in which the polypropylene component is oriented in the sheath and the sustainable polymer component is oriented in the core of the filaments. The invention is also directed to meltblown fibers and webs prepared from the process.

Electret webs include a thermoplastic resin and a charge-enhancing additive. The charge-enhancing additive is a fused aromatic thiourea, a fused aromatic urea compound, or a combination thereof. The change-enhancing additive may also include a hindered amine light stabilizer compound. The electret webs may be a non-woven fibrous web or a film. The electret webs are suitable for use as filter media.

Electret webs include a thermoplastic resin and a charge-enhancing additive. The charge-enhancing additive is a fused aromatic thiourea, a fused aromatic urea compound, or a combination thereof. The change-enhancing additive may also include a hindered amine light stabilizer compound. The electret webs may be a non-woven fibrous web or a film. The electret webs are suitable for use as filter media.

A composition for producing a fiber, containing (A) a polymer compound containing a unit structure represented by the formula (1) and a unit structure represented by the formula (2), (B) a crosslinking agent, (C) an acid compound, and (D) a solvent ##STR00001##
wherein each symbol in the formulas (1) and (2) is as described in the DESCRIPTION.

A composition for producing a fiber, containing (A) a polymer compound containing a unit structure represented by the formula (1) and a unit structure represented by the formula (2), (B) a crosslinking agent, (C) an acid compound, and (D) a solvent ##STR00001##
wherein each symbol in the formulas (1) and (2) is as described in the DESCRIPTION.

An absorbent article containing a nonwoven web that includes a plurality of polyolefin fibers is provided. The polyolefin fibers are formed by a thermoplastic composition containing a continuous phase that includes a polyolefin matrix polymer and nanoinclusion additive is provided. The nanoinclusion additive is dispersed within the continuous phase as discrete nano-scale phase domains. When drawn, the nano-scale phase domains are able to interact with the matrix in a unique manner to create a network of nanopores.

The present invention covers a non-woven fabric for laminate on a polyethylene layer, such that a. it is comprised by a mixture of polypropylene hydrophobic and hydrophilic fibers; b. it is manufactured by means of a carding process followed by thermal bonding c. during the thermal bonding is engraved in at least 15% of its area d. has a minimum base weight of 13 gr/m.sup.2.

The present invention covers a non-woven fabric for laminate on a polyethylene layer, such that a. it is comprised by a mixture of polypropylene hydrophobic and hydrophilic fibers; b. it is manufactured by means of a carding process followed by thermal bonding c. during the thermal bonding is engraved in at least 15% of its area d. has a minimum base weight of 13 gr/m.sup.2.