The invention relates to a fiber comprising a blend of 10-50 wt % of a polymer blend modifier and 50-90 wt % of a propylene-based elastomer; 5-50 wt % of a propylene-modifier and 50-95 wt % of a propylene-based elastomer; and 5-35 wt % of a polymer blend modifier and 65-95 wt % of a propylene-modifier. The polymer blend modifier has a first propylene-based polymer and a different second propylene-based polymer that is a propylene homopolymer or a copolymer of propylene and ethylene and a C.sub.4 to C.sub.10 alpha-olefin. The propylene-modifier is a propylene homopolymer or a copolymer of propylene with 0.5-4 wt % ethylene or C.sub.4 to C.sub.10 alpha-olefins. The propylene-based elastomer is propylene and 5-25 wt % of one or more C.sub.2 to C.sub.4-C.sub.12 alpha-olefins and has a triad tacticity greater than 90% and a heat of fusion less than 75 J/g.

The invention relates to a fiber comprising a blend of 10-50 wt % of a polymer blend modifier and 50-90 wt % of a propylene-based elastomer; 5-50 wt % of a propylene-modifier and 50-95 wt % of a propylene-based elastomer; and 5-35 wt % of a polymer blend modifier and 65-95 wt % of a propylene-modifier. The polymer blend modifier has a first propylene-based polymer and a different second propylene-based polymer that is a propylene homopolymer or a copolymer of propylene and ethylene and a C.sub.4 to C.sub.10 alpha-olefin. The propylene-modifier is a propylene homopolymer or a copolymer of propylene with 0.5-4 wt % ethylene or C.sub.4 to C.sub.10 alpha-olefins. The propylene-based elastomer is propylene and 5-25 wt % of one or more C.sub.2 to C.sub.4-C.sub.12 alpha-olefins and has a triad tacticity greater than 90% and a heat of fusion less than 75 J/g.

A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described.

A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described.

The invention provides a nonwoven electret web comprising fibers made from a thermoplastic polymer material which comprises a polymer, a first additive (a) and a second additive (b), wherein the first additive (a) comprises a hindered amine and the second additive (b) comprises a metal salt of a carboxylic acid and/or an organic amide derived from a carboxylic acid and an amine. The invention further provides a process for making the nonwoven electret web, a fiber, a process for making the fiber, a multi-layer sheet, and the use of the nonwoven electret web, the fiber or the multilayered sheet as a filter material or as a dust-removing fabric for cleaning purposes.

The invention provides a nonwoven electret web comprising fibers made from a thermoplastic polymer material which comprises a polymer, a first additive (a) and a second additive (b), wherein the first additive (a) comprises a hindered amine and the second additive (b) comprises a metal salt of a carboxylic acid and/or an organic amide derived from a carboxylic acid and an amine. The invention further provides a process for making the nonwoven electret web, a fiber, a process for making the fiber, a multi-layer sheet, and the use of the nonwoven electret web, the fiber or the multilayered sheet as a filter material or as a dust-removing fabric for cleaning purposes.

Provided is a crimped fiber constituted of the following first component and second component, wherein the first component is a propylene-based resin composition containing a propylene-based polymer (1-A) in which a melting point (TmD) obtained under a specified condition exceeds 120 C. and a propylene-based polymer (1-B) satisfying the conditions that (a) a weight average molecular weight (Mw) is 10,000 to 200,000, (b) a molecular weight distribution (Mw/Mn) is less than 4.0, and (c) a melting point (TmD) obtained under a specified condition is 0 to 120 C.; and the second component is a propylene-based polymer (2) in which a melt flow rate (MFR) under the foregoing measurement condition is 1 g/10 min or more and 2,000 g/10 min or less, and a melting point (TmD) observed under the foregoing measurement condition by using a differential scanning calorimeter (DSC) exceeds 120 C., or a propylene-based resin composition containing the propylene-based polymer (2).

Provided are a fiber material for liquid purification, being inexpensive, capable of reducing cleaning, and suppressing the generation of fine particles, and a cleaning device including the same. The present invention relates to a nonwoven fabric base material containing a mixed resin of polyolefin and a styrene-olefin copolymer in a single fiber, which is used as a fiber material for liquid purification for removing a biotoxic substance from liquid, wherein the mass ratio of the polyolefin to the mass of the mixed resin is 10% by mass or more and 80% by mass or less and the mass ratio of all styrene residues to the mass of the styrene-olefin copolymer is 5% by mass or more and 50% by mass or less, a fiber material for liquid purification including the nonwoven fabric base material, a method for producing the material, and a cleaning device including the material.

Provided are a fiber material for liquid purification, being inexpensive, capable of reducing cleaning, and suppressing the generation of fine particles, and a cleaning device including the same. The present invention relates to a nonwoven fabric base material containing a mixed resin of polyolefin and a styrene-olefin copolymer in a single fiber, which is used as a fiber material for liquid purification for removing a biotoxic substance from liquid, wherein the mass ratio of the polyolefin to the mass of the mixed resin is 10% by mass or more and 80% by mass or less and the mass ratio of all styrene residues to the mass of the styrene-olefin copolymer is 5% by mass or more and 50% by mass or less, a fiber material for liquid purification including the nonwoven fabric base material, a method for producing the material, and a cleaning device including the material.

A method for making an absorbent article comprising an absorbent core comprising one or more channels, the method comprising the steps of: i. providing a first endless moving surface comprising a plurality of molds, each mold comprising a non-porous insert therein, typically said insert having the inverse shape of said channel(s), wherein the molds are in fluid communication with an under-pressure source except for said insert; ii. feeding a first nonwoven web to said first endless moving surface and over one or more said molds; iii. depositing an absorbent material, comprising cellulose fibers and/or superabsorbent polymer particles, over at least a portion of said nonwoven web; iv. removing said absorbent material from areas of the nonwoven web corresponding to said insert; v. applying a second nonwoven web directly or indirectly over the absorbent material, or folding said first nonwoven web, such to sandwich said absorbent material between upper and lower layers of said nonwoven web(s); vi. joining said upper and lower layers together at least in the areas of the nonwoven web(s) corresponding to the insert to form an absorbent core having one or more channels substantially free of absorbent material; vii. optionally joining an acquisition distribution layer to said absorbent core, typically a skin facing surface of said upper layer; viii. optionally laminating said absorbent core and acquisition distribution layer between a liquid pervious topsheet and a liquid impervious backsheet; wherein step vi. comprises the step of selectively applying a first pressure onto the absorbent core, preferably only, in a central portion thereof and a second pressure, preferably only, along peripheral longitudinal side edges thereof miming opposite and parallel to each other and being outboard of said central portion, said central portion corresponding at least to a region of the core comprising said channel(s), and wherein said first and second pressures are successively applied along a machine direction (MD).