A method for making an absorbent article comprising an absorbent core comprising one or more channels, the method comprising the steps of: i. providing a first endless moving surface comprising a plurality of molds, each mold comprising a non-porous insert therein, typically said insert having the inverse shape of said channel(s), wherein the molds are in fluid communication with an under-pressure source except for said insert; ii. feeding a first nonwoven web to said first endless moving surface and over one or more said molds; iii. depositing an absorbent material, comprising cellulose fibers and/or superabsorbent polymer particles, over at least a portion of said nonwoven web; iv. removing said absorbent material from areas of the nonwoven web corresponding to said insert; v. applying a second nonwoven web directly or indirectly over the absorbent material, or folding said first nonwoven web, such to sandwich said absorbent material between upper and lower layers of said nonwoven web(s); vi. joining said upper and lower layers together at least in the areas of the nonwoven web(s) corresponding to the insert to form an absorbent core having one or more channels substantially free of absorbent material; vii. optionally joining an acquisition distribution layer to said absorbent core, typically a skin facing surface of said upper layer; viii. optionally laminating said absorbent core and acquisition distribution layer between a liquid pervious topsheet and a liquid impervious backsheet; wherein step vi. comprises the step of selectively applying a first pressure onto the absorbent core, preferably only, in a central portion thereof and a second pressure, preferably only, along peripheral longitudinal side edges thereof running opposite and parallel to each other and being outboard of said central portion, said central portion corresponding at least to a region of the core comprising said channel(s), and wherein said first and second pressures are successively applied along a machine direction (MD).

A method for making an absorbent article comprising an absorbent core comprising one or more channels, the method comprising the steps of: i. providing a first endless moving surface comprising a plurality of molds, each mold comprising a non-porous insert therein, typically said insert having the inverse shape of said channel(s), wherein the molds are in fluid communication with an under-pressure source except for said insert; ii. feeding a first nonwoven web to said first endless moving surface and over one or more said molds; iii. depositing an absorbent material, comprising cellulose fibers and/or superabsorbent polymer particles, over at least a portion of said nonwoven web; iv. removing said absorbent material from areas of the nonwoven web corresponding to said insert; v. applying a second nonwoven web directly or indirectly over the absorbent material, or folding said first nonwoven web, such to sandwich said absorbent material between upper and lower layers of said nonwoven web(s); vi. joining said upper and lower layers together at least in the areas of the nonwoven web(s) corresponding to the insert to form an absorbent core having one or more channels substantially free of absorbent material; vii. optionally joining an acquisition distribution layer to said absorbent core, typically a skin facing surface of said upper layer; viii. optionally laminating said absorbent core and acquisition distribution layer between a liquid pervious topsheet and a liquid impervious backsheet; wherein step vi. comprises the step of selectively applying a first pressure onto the absorbent core, preferably only, in a central portion thereof and a second pressure, preferably only, along peripheral longitudinal side edges thereof running opposite and parallel to each other and being outboard of said central portion, said central portion corresponding at least to a region of the core comprising said channel(s), and wherein said first and second pressures are successively applied along a machine direction (MD).

Multicomponent filaments, nonwoven webs made from the multicomponent filaments, and processes for forming nonwoven webs are disclosed. In accordance with the present invention, the multicomponent filaments contain a crimp enhancement additive. Specifically, the crimp enhancement additive is added to a polymeric component and increases the crystallization and/or solidification rate of that polymeric component. The use of the crimp enhancement additive in one of the polymeric components of the multicomponent filaments allows the multicomponent filaments to inherently crimp without the use of any post-crystallization/solidification heat treatment. The process produces webs with improved fabric density and softness properties. The crimp enhancement additive incorporated into the filaments is a polyolefin homopolymer, in particular a polypropylene homopolymer.

Multicomponent filaments, nonwoven webs made from the multicomponent filaments, and processes for forming nonwoven webs are disclosed. In accordance with the present invention, the multicomponent filaments contain a crimp enhancement additive. Specifically, the crimp enhancement additive is added to a polymeric component and increases the crystallization and/or solidification rate of that polymeric component. The use of the crimp enhancement additive in one of the polymeric components of the multicomponent filaments allows the multicomponent filaments to inherently crimp without the use of any post-crystallization/solidification heat treatment. The process produces webs with improved fabric density and softness properties. The crimp enhancement additive incorporated into the filaments is a polyolefin homopolymer, in particular a polypropylene homopolymer.

The disclosure relates to the technical field of nonwoven fabric manufacturing, in particular to a novel antibacterial breathable fabric and a preparation method thereof. The preparation method includes following steps: S1, surface hot rolling treatment: performing the surface hot rolling treatment on a fiber mesh layer, where a lower surface of the fiber mesh layer is supported by a flexible belt, and a hot rolling member contacts and hot rolls an upper surface of the fiber mesh layer, so as to prepare the fiber mesh layer with fibers on the upper surface thermally bonded and fibers on the lower surface fluffy; and S2, spunlace processing treatment: performing the spunlace processing treatment on the lower surface of the fiber mesh layer prepared in the S1; and the flexible belt is made of a high-temperature resistant flexible material.

The disclosure relates to the technical field of nonwoven fabric manufacturing, in particular to a novel antibacterial breathable fabric and a preparation method thereof. The preparation method includes following steps: S1, surface hot rolling treatment: performing the surface hot rolling treatment on a fiber mesh layer, where a lower surface of the fiber mesh layer is supported by a flexible belt, and a hot rolling member contacts and hot rolls an upper surface of the fiber mesh layer, so as to prepare the fiber mesh layer with fibers on the upper surface thermally bonded and fibers on the lower surface fluffy; and S2, spunlace processing treatment: performing the spunlace processing treatment on the lower surface of the fiber mesh layer prepared in the S1; and the flexible belt is made of a high-temperature resistant flexible material.

An antibacterial and antiviral degradable mask and a manufacturing method thereof are provided. From outside to inside, the mask sequentially comprises a surface layer (1), a core layer (2), and an inner layer (3) that contacts the face; the surface layer (1) is made of an antibacterial and antiviral cellulose spunlace non-woven fabric; the core layer (2) is made of a polypropylene melt-blown non-woven fabric; the inner layer (3) is made of a polypropylene spunbond non-woven fabric or a degradable natural cotton fabric. The mask can have both antibacterial and antiviral functions; moreover, the material is degradable, and thus, environmental pollution pressure caused by non-degradable petroleum-based fiber materials such as polypropylene can be effectively relieved.

An antibacterial and antiviral degradable mask and a manufacturing method thereof are provided. From outside to inside, the mask sequentially comprises a surface layer (1), a core layer (2), and an inner layer (3) that contacts the face; the surface layer (1) is made of an antibacterial and antiviral cellulose spunlace non-woven fabric; the core layer (2) is made of a polypropylene melt-blown non-woven fabric; the inner layer (3) is made of a polypropylene spunbond non-woven fabric or a degradable natural cotton fabric. The mask can have both antibacterial and antiviral functions; moreover, the material is degradable, and thus, environmental pollution pressure caused by non-degradable petroleum-based fiber materials such as polypropylene can be effectively relieved.

Soft and strong nonwoven web materials and methods of formation are described. In one embodiment, a method of forming a web may comprise merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers formed of a first polymer component and a second polymer component, collecting the merged stream onto a forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising monocomponent fibers formed of the first polymer component or a third polymer component, collecting the merged stream onto the collected merged stream disposed on the forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers, and collecting the merged stream onto the collected merged streams to form the stratified nonwoven web material.

Soft and strong nonwoven web materials and methods of formation are described. In one embodiment, a method of forming a web may comprise merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers formed of a first polymer component and a second polymer component, collecting the merged stream onto a forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising monocomponent fibers formed of the first polymer component or a third polymer component, collecting the merged stream onto the collected merged stream disposed on the forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers, and collecting the merged stream onto the collected merged streams to form the stratified nonwoven web material.