The present invention is an invention about ultra-light down padding and a web for down padding used in its manufacture, and relates to ultra-light down padding having a thin thickness, excellent insulation and excellent elasticity in 4-way (or multi-directions), and a web for down padding used for manufacturing the same.

A nonwoven web having a first web layer and a second web layer are disclosed herein. Methods of making such webs and absorbent articles including those webs are also disclosed. The first web layer has a core/sheath first composite fiber having a fiber fineness no greater than about 2.5 denier. The second web layer has a core/sheath second composite fiber having a fiber fineness no greater than about 2.5 denier and a homopolymer fiber having a fiber fineness of greater than about 3 denier. The homopolymer fiber is less than about 30% by weight of the second web layer.

A melt blowing system for the manufacturing of pleatable/moldable nonwoven fabrics includes a collector positioned to receive a plurality of fibers, a first die in fluid communication with a first liquid polymer supply having a melt flow index of about 500 or lower, and a second die in fluid communication with a second liquid polymer supply having a melt flow index of about 500 or higher. The first die has a concentric air design, includes a plurality of spinneret nozzles facing the collector surface, and is configured to draw a first plurality of fibers. The second die includes a plurality of spinneret nozzles having smaller capillary diameter than those of the first die and is positioned to draw a second plurality of fibers such that the first and second pluralities of fibers form a co-mingled nonwoven web with varying fiber diameters on the collector surface.

A melt blowing system for the manufacturing of pleatable/moldable nonwoven fabrics includes a collector positioned to receive a plurality of fibers, a first die in fluid communication with a first liquid polymer supply having a melt flow index of about 500 or lower, and a second die in fluid communication with a second liquid polymer supply having a melt flow index of about 500 or higher. The first die has a concentric air design, includes a plurality of spinneret nozzles facing the collector surface, and is configured to draw a first plurality of fibers. The second die includes a plurality of spinneret nozzles having smaller capillary diameter than those of the first die and is positioned to draw a second plurality of fibers such that the first and second pluralities of fibers form a co-mingled nonwoven web with varying fiber diameters on the collector surface.

A thermally stable nonwoven web including blended-polymer meltblown fibers containing a blend of poly (butylene terephthalate) and poly (ethylene terephthalate).

A thermally stable nonwoven web including blended-polymer meltblown fibers containing a blend of poly (butylene terephthalate) and poly (ethylene terephthalate).

A nonwoven substrate comprising a polyolefin and an engineering thermoplastic polymer. The engineering thermoplastic polymer may be present in the nonwoven substrate at a level of between about 1% and about 20% by weight of the nonwoven substrate. The layer of fibers is free of a compatibilizer.

A nonwoven substrate comprising a polyolefin and an engineering thermoplastic polymer. The engineering thermoplastic polymer may be present in the nonwoven substrate at a level of between about 1% and about 20% by weight of the nonwoven substrate. The layer of fibers is free of a compatibilizer.

The invention relates to a polymer fibre with improved dispersibility, a method for producing said fibre and the use of said fibre.

The polymer fibre according to the invention comprises at least one synthetic polymer and 0.1 and 20 wt. % of a silicone. The polymer forming the fibre forms a solid dispersion medium at room temperature (25 C.) for the silicone present in solid form also at room temperature (25 C.) which forms the more disperse phase.

The polymer fibre according to the invention possesses an improved dispersibility and is therefore suitable for producing aqueous suspensions which are used, for example, in the formation of textile fabrics, e.g. nonwovens.

The invention relates to a polymer fibre with improved dispersibility, a method for producing said fibre and the use of said fibre.

The polymer fibre according to the invention comprises at least one synthetic polymer and 0.1 and 20 wt. % of a silicone. The polymer forming the fibre forms a solid dispersion medium at room temperature (25 C.) for the silicone present in solid form also at room temperature (25 C.) which forms the more disperse phase.

The polymer fibre according to the invention possesses an improved dispersibility and is therefore suitable for producing aqueous suspensions which are used, for example, in the formation of textile fabrics, e.g. nonwovens.