The present application describes a surgical swab composed of two or more outer layers made of non-woven fabric and an inner layer of a textile polymer net, with or without x-ray detectable thread, which can be obtained, for example, by a process of knitting or weaving. The textile net can present in its composition materials with high elasticity such as elastane or alternatively combinations of materials that allow shrinking after heat treatment such as the polyamide or polyamide and polyester or even polyamide and cotton. In the present application, it is also described the production process of this surgical swab which, after the junction and overlapping of the non-woven fabric layers and the inner layer of textile polymer net, comprises ultrasound welding of the layers. The surgical swabs of this application present improved performance features and the production process involved is simple, economical and automated.

The present application describes a surgical swab composed of two or more outer layers made of non-woven fabric and an inner layer of a textile polymer net, with or without x-ray detectable thread, which can be obtained, for example, by a process of knitting or weaving. The textile net can present in its composition materials with high elasticity such as elastane or alternatively combinations of materials that allow shrinking after heat treatment such as the polyamide or polyamide and polyester or even polyamide and cotton. In the present application, it is also described the production process of this surgical swab which, after the junction and overlapping of the non-woven fabric layers and the inner layer of textile polymer net, comprises ultrasound welding of the layers. The surgical swabs of this application present improved performance features and the production process involved is simple, economical and automated.

To prepare a shaped product comprising a thermal adhesive fiber under moisture and having a fiber aggregate nonwoven structure. In the shaped product, the thermal adhesive fibers under moisture are melted to bond to fibers constituting the fiber aggregate nonwoven structure and the bonded fiber ratio is not more than 85%. The shaped product has an apparent density of 0.05 to 0.7 g/cm.sup.3, a maximum bending stress of not less than 0.05 MPa in at least one direction, and a bending stress of not less than ⅕ of the maximum bending stress at 1.5 times as large as the bending deflection at the maximum bending stress. The moistenable-thermal adhesive fiber may be a sheath-core form conjugated fiber comprising a sheath part comprising an ethylene-vinyl alcohol-series copolymer and a core part comprising a polyester-series resin. Such a shaped product can be used for a building board or the like since the shaped product has a high bending stress although the product is light and has a low density.

To prepare a shaped product comprising a thermal adhesive fiber under moisture and having a fiber aggregate nonwoven structure. In the shaped product, the thermal adhesive fibers under moisture are melted to bond to fibers constituting the fiber aggregate nonwoven structure and the bonded fiber ratio is not more than 85%. The shaped product has an apparent density of 0.05 to 0.7 g/cm.sup.3, a maximum bending stress of not less than 0.05 MPa in at least one direction, and a bending stress of not less than ⅕ of the maximum bending stress at 1.5 times as large as the bending deflection at the maximum bending stress. The moistenable-thermal adhesive fiber may be a sheath-core form conjugated fiber comprising a sheath part comprising an ethylene-vinyl alcohol-series copolymer and a core part comprising a polyester-series resin. Such a shaped product can be used for a building board or the like since the shaped product has a high bending stress although the product is light and has a low density.

The present invention relates to a polyester resin for an adhesive strength-improved binder and a polyester fiber using the same, in which adhesive properties of the polyester resin for the adhesive strength-improved binder are not lowered at high temperatures since melt viscosity even at high temperatures of the polyester resin for the adhesive strength-improved binder, as a polyester resin for a binder, the polyester resin including terephthalic acid or an ester-forming derivative thereof as an acid component and including 2-methyl-1,3-propanediol, 2-methyl-1,3-pentanediol, and ethylene glycol as diol components, is not greatly lowered.

The present invention relates to a polyester resin for an adhesive strength-improved binder and a polyester fiber using the same, in which adhesive properties of the polyester resin for the adhesive strength-improved binder are not lowered at high temperatures since melt viscosity even at high temperatures of the polyester resin for the adhesive strength-improved binder, as a polyester resin for a binder, the polyester resin including terephthalic acid or an ester-forming derivative thereof as an acid component and including 2-methyl-1,3-propanediol, 2-methyl-1,3-pentanediol, and ethylene glycol as diol components, is not greatly lowered.

A sheet material has good mechanical properties, flexibility, lightweight properties, and quality, and also relates to a production method therefor. The sheet material includes, as constitutional components, an elastic polymer and nonwoven fabric composed mainly of ultrafine hollow fiber with an average monofilament diameter in the range of 0.05 to 10 μm, the ultrafine hollow fiber containing 2 to 60 hollows.

A sheet material has good mechanical properties, flexibility, lightweight properties, and quality, and also relates to a production method therefor. The sheet material includes, as constitutional components, an elastic polymer and nonwoven fabric composed mainly of ultrafine hollow fiber with an average monofilament diameter in the range of 0.05 to 10 μm, the ultrafine hollow fiber containing 2 to 60 hollows.

Trim part for a vehicle, comprising at least a fibrous layer comprising of thermoplastic bicomponent filaments or staple fibers, consisting of a first polymer forming the sheath of the bicomponent filament or staple fiber and a second polymer forming the core of the bicomponent filament or staple fiber and whereby the fibrous layer is consolidated by heating thereby melting the sheath polymer forming binding points between the filaments or staple fibers, characterized in that at least the sheath of the bicomponent filament or staple fiber comprises a shrinkage reducing additive being at least a polysiloxane, preferably a polydimethylsiloxane.

The invention relates to a water-repellent and lipophilic composite needle-punched nonwoven fabric and a preparation method thereof. The method comprises the following steps: blending a PET fiber and a polyolefin-based fiber in a mass ratio of 3:1-1:3, and performing needle punching to obtain a composite needle-punched nonwoven fabric; carrying out hot-drying treatment on the composite needle-punched nonwoven fabric at 110-160° C. for 40-90 min; and carrying out water-repellent finishing on the hot-dried fabric using 50-70 mL/L of an aqueous solution of a modified resin-based fluorine-free waterproofing agent, and drying to obtain the water-repellent and lipophilic composite needle-punched nonwoven fabric, wherein the water-repellent finishing is dip rolling, the air pressure is 1.8 kPa and the liquid carrying rate is 160-230%. The preparation method of the invention is simple, and the prepared composite needle-punched nonwoven fabric has significantly improved water repellency, lipophilicity and tensile strength compared with the fabric before treatment.