Disclosed is a non-flammable thermal insulating composite substrate for motor vehicles including: a textile component constituted by a layer of needle-sewn non-woven fabric composed of a percentage of pre-oxidized polyacrylonitrile fiber included between 40% and 70%, preferably 58% and of the remaining percentage of polyethylene glycol-terephthalate fiber, the textile component having weight preferably 400 gr/m.sup.2; and a barrier fixed to the textile component using a spreading process, constituted by a thermoplastic resin based on low density polyethylene added with non-halogen flame retardants, the barrier having weight preferably 100 gr/m.sup.2. The composite substrate has the following features: a thickness included between 2 mm and 5 mm, preferably 3.8 mm; a weight included between 300 gr/m.sup.2 and 700 gr/m.sup.2, preferably 500 gr/m.sup.2; odorless; no emission of fumes; dimensionally stable, even at heatstroke, with a maximum variation of 1%; and non-flammability.

Nonwoven materials providing for low runoff and methods of making the same are provided. Such nonwoven materials can be absorbent and include a three-dimensional pattern on one or more surfaces thereof. Such materials can be airlaid and can include multiple layers, comprised of cellulose fibers and synthetic fibers. The nonwoven material can have a percent runoff of less than about 5%.

Broke pulp in a paper making process is obtained by pulping broke, and the broke pulp is made of fibrillated cellulose fibers and cellulose ester (CE) staple fibers having a denier per filament (DPF) of less than 3, or a cut length of less than 6 mm, or crimped, or non-round with a DPF of less than 3. The broke pulp can be added to the stock preparation zone of a wet laid manufacturing facility and fed through a refiner.

The present invention provides a mat comprising a layer having a mixture of long and short fibers wherein said short fibers have a length of not more than about 13 mm and wherein said long fibers have a length of at least about 20 mm and wherein the amount of said short fibers is at least about 3% by weight based on the total weight of said mixture of long and short fibers.

A disposable absorbent article is described. The disposable absorbent article has a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet. A carded staple fiber nonwoven having a basis weight of between about 50 grams per square meter (gsm) and about 100 gsm, includes a blend of absorbing fibers, stiffening fibers and filler fibers. The carded staple fiber nonwoven has a pore volume radius mode of between about 60 μm and about 120 μm.

A composite structure includes a number of fiber layers. Each fiber layer of the number of fiber layers includes a fiber bundle and a filament layer at least partially covering the fiber bundle. The filament layer includes discontinuous filaments. The discontinuous filaments include at least one of different length filaments, including first length filaments and second length filaments. The first length filaments include a first length and the second length filaments include a second length. The first length is different than the second length. The discontinuous filaments include at least one of different type filaments, including first type filaments and second type filaments. The first type filaments include a first material composition. The second type filaments include a second material composition. The first material composition is different than the second material composition. The composite structure includes a resin binding the number of fiber layers together.

Nonwoven fabrics are provided that include a mechanically entangled blend of fibers comprising (a) post-consumer recycled polymer staple fibers (PCR-staple fibers) and (b) one or more additional fibers, in which the one or more additional fibers are different than the PCR-staple fibers. The PCR-staple fibers are mechanically entangled with the one or more additional fibers to define the nonwoven fabric.

To improve the diffusibility of excreted liquid by a simple method, an absorbent article includes a liquid pervious top sheet that includes a portion located on a surface, an absorber that contains a super absorbent polymer provided on a back surface side of the top sheet, and a liquid pervious intermediate sheet provided between the top sheet and the absorber. The top sheet, the intermediate sheet, and the absorber are provided at least in a region from a first position in a crotch portion or in a vicinity of the crotch portion to a second position apart from the first position, and the intermediate sheet has an adhered portion of a cellulose nanofiber assembly continuing over at least the first position and the second position.

Disclosed is an artificial leather base material including: a non-woven fabric that is an entangle body of fibers (A) and fibers (B); and an elastic polymer applied inside the non-woven fabric, wherein the fibers (A) are crimped fibers that are formed from two types of resins with intrinsic viscosities different from each other, and that are filaments of 0.6 dtex or more, and the fibers (B) are ultrafine fibers of less than 0.6 dtex.

Filter media comprising a filtration layer comprising synthetic fibers (e.g., pleatable backer layer) and related components, systems, and methods associated herewith are provided. In some embodiments, the filtration layer comprising synthetic fibers may be a non-woven web comprising a blend of coarse and fine diameter fibers. The filtration layer comprising synthetic fibers may be designed to have desirable performance properties without compromising certain mechanical properties, such as the pleatability of the media. In some embodiments, a filter media, described herein, may comprise the filtration layer comprising synthetic fibers and an efficiency layer. Filter media, as described herein, may be particularly well-suited for applications that involve filtering air, though the media may also be used in other applications.