D04H1/43838

Filter media ribbons with nanofibers formed thereon

Nanofiber filter media ribbons are flexible elongate strips of polymeric material having a surface on which is formed an array of nanofibers. Ribbons are formable into woven or non-woven mats. The array of nanofibers can be configured to filter a predetermined contaminant from a fluid stream passing through the mats. Filter ribbons are formable by applying a moldable polymer to a first angular location of a rotating cylindrical roll having an array of nanoholes formed in a circumferential surface thereof so that the polymer covers the surface of the roll and infiltrates the nanoholes; cooling the polymer while rotating the polymer-covered roll to a second angular position; and removing the cooled polymer from the roll as an elongate film having an array of nanofibers formed on a surface thereof by the polymer that infiltrated the nanoholes.

NONWOVEN FILTRATION MEDIA INCLUDING MICROFIBRILLATED CELLULOSE FIBERS

A nonwoven filtration medium that includes a fibrous base media including synthetic and/or fiberglass fibers and microfibrillated cellulose fibers.

COMPOSITE NONWOVEN SHEET MATERIAL
20210114341 · 2021-04-22 ·

A composite nonwoven sheet material includes pulp fibers, a reinforcement material and microfibers. The sheet material has one pulp-enriched first outer layer and one microfiber-enriched second outer layer, the reinforcement material is thereby interposed between the pulp-enriched first outer layer and the microfiber-enriched second outer layer and the pulp fibers and the microfibers penetrate the reinforcement material. Also disclosed is a process of producing such composite nonwoven sheet material and the use of such composite nonwoven sheet material.

Biofabricated material containing collagen fibrils

A biofabricated material containing a network of crosslinked collagen fibrils is disclosed. This material is composed of collagen which is also a major component of natural leather and is produced by a process of fibrillation of collagen molecules into fibrils, crosslinking the fibrils and lubricating the crosslinked fibrils. Unlike natural leathers, this biofabricated material exhibits non-anisotropic (not directionally dependent) physical properties, for example, a sheet of biofabricated material can have substantially the same elasticity or tensile strength when stretched or stressed in different directions. Unlike natural leather, it has a uniform texture that facilitates uniform uptake of dyes and coatings. Aesthetically, it produces a uniform and consistent grain for ease of manufacturability. It can have substantially identical grain, texture and other aesthetic properties on both sides distinct from natural leather where the grain increases from one side (e.g., distal surface) to the other (proximal inner layers).

METHOD FOR PRODUCING A TEXTILE OBJECT HAVING ELECTROSTATICALLY CHARGED FIBRES, AND TEXTILE OBJECT
20210102318 · 2021-04-08 ·

The invention relates to a method for the production of a textile object having electrostatically charged fibres and to a textile object. A die arrangement comprising at least two separate dies or a multipolymer die is used for the production of fibres from different polymers, whereby the polymers are spaced sufficiently apart in a triboelectric series. During the process, the fibres produced from the polymers are co-mingled, at least in sections, and charged triboelectrically. Alternatively or in addition, the fibres are charged triboelectrically by means of an uncomplicated finishing process. Filters with quality factors greater than 0.2 can be produced with the textile object.

Process for making high efficiency synthetic filter media

The present invention is generally related to a high capacity, high efficiency nonwoven filtration media comprising a gradient pore structure. In particular, the filtration media can comprise thermoplastic synthetic microfibers, fibrillated fibers, staple fibers, and a binder. Furthermore, the filtration media may be produced without the use of glass fibers or microglass fibers. A process for making the filtration media is also provided. Consequently, the filtration media of the present invention does not cause the same issues as conventional filtration media that comprises glass fibers and/or microglass fibers. Moreover, the filtration media can be used to treat fuel, lubrication fluids, hydraulic fluids, and various other industrial gases.

BIO-CELLULOSE SHEET AND PREPARATION METHOD THEREOF
20210140100 · 2021-05-13 · ·

The present disclosure provides a bio-cellulose sheet including a nonwoven fabric and bio-cellulose and having a structure in which the nonwoven fabric fiber and the bio-cellulose fiber are entangled, a preparation method thereof, and a beauty pack including the sheet.

Artificial leather and manufacturing method thereof

The present disclosure is relates to an artificial leather and a method of manufacturing the same. The manufacturing method of the artificial leather includes steps in which TPU particles are provided. The method continues with step in which the TPU particles are heated to be melted. The method continues with step in which a first TPU mesh layer is formed by meltblowing the melted TPU. The method continues with step in which a second TPU mesh layer is meltblown on the first TPU mesh layer so as to form a multi-layer TPU mesh layer structure. The method continues with step in which the multilayer TPU mesh layer structure is heat pressed to form the artificial leather.

FINE FIBER PRODUCING METHOD AND FINE FIBER PRODUCING APPARATUS
20210079573 · 2021-03-18 ·

A fine fiber production method and a fine fiber production apparatus are provided. The fine fiber production method includes: discharging a flowable polymer compound from a discharge port provided at an extruder; forming fibers having a fiber diameter of from 50 nm to 15 m by spraying, in a direction intersecting with a discharge direction of the flowable polymer compound, a pressurized gas from an air nozzle to the discharged flowable polymer compound, the air nozzle including a temperature control member and a spindle-shaped nozzle or a De Laval nozzle; and collecting the fibers using a collection member provided downstream in a gas spraying direction.

Migration resistant batting with stretch and methods of making and articles comprising the same
10954615 · 2021-03-23 · ·

The invention provides migration resistant batting that includes a nonwoven web comprising a first surface parallel to a second surface, and a fiber mixture that includes: 35 to 65 wt % synthetic polymeric fibers having a denier of less than or equal to 1.0, wherein 50 to 100 wt % of said synthetic polymeric fibers are siliconized fibers; 10 to 30 wt % spiral-crimped synthetic polymeric fibers having a length of greater than or equal to 60 mm, wherein 50 to 100 wt % of said spiral-crimped synthetic polymeric fibers are siliconized fibers; 20 to 50 wt % elastomeric fibers having a denier between 2.0 and 7.0; and 5 to 25 wt % synthetic binder fibers having a denier of 1.5 to 4.0, said binder fibers have a bonding temperature lower than the softening temperature of the synthetic polymeric fibers, wherein said first and second surfaces comprise a cross-linked resin. Also provided are articles comprising the batting and methods of making the batting.