The present disclosure relates to a hydroentangled composite fabric and a method of making such a hydroentangled composite fabric. In one embodiment, a method for making a hydroentangled composite fabric is disclosed. The method comprises forming a first web of nonwoven fibers using a first carding machine; forming a second web of nonwoven fibers using a second carding machine; combining the first web of nonwoven fibers and the second web of nonwoven fibers into a final web of nonwoven fibers; and entangling the final web of nonwoven fibers with a woven fabric using a plurality of water jets, wherein the water jets are applied at a pressure of 75 to 400 bars.

A fabric suitable as an alcohol repellent fabric is provided. The fabric includes a fibrous substrate including a first outermost surface and a second outermost surface, in which a non-fluorinated barrier coating (NFBC) or a fluorinated barrier coating (FBC) is located on at least a portion of a first outermost surface of the fabric, at least a portion of a second outermost surface of the fabric, or both.

An article and method includes a nonwoven textile forming at least part of an upper of an article of footwear and binding fibers entangled with fibers of the folded portion and the major portion, the edge being secured, at least in part, to the major surface. The nonwoven textile is comprised of fibers and has a major portion and a folded portion, the folded portion including an edge of the nonwoven textile folded over to bring the edge in contact, at least in part, with a major surface of the major portion to form a folded edge.

An article and method includes a nonwoven textile forming at least part of an upper of an article of footwear and binding fibers entangled with fibers of the folded portion and the major portion, the edge being secured, at least in part, to the major surface. The nonwoven textile is comprised of fibers and has a major portion and a folded portion, the folded portion including an edge of the nonwoven textile folded over to bring the edge in contact, at least in part, with a major surface of the major portion to form a folded edge.

The present invention is directed to a nonwoven fabric made from a composite of nonwoven and pulp where the nonwoven has a high loft derived from a heat set three-dimensional relief structure and/or hydroengorged fiber structure. A nonwoven web is hydraulically treated to create a hydroengorged material having an increased loft. Alternatively a nonwoven web is treated to have a heat set three-dimensional relief structure. The treated web is then hydroentangled with pulp to form a cotendered nonwoven/pulp composite fabric.

The present invention is directed to a nonwoven fabric made from a composite of nonwoven and pulp where the nonwoven has a high loft derived from a heat set three-dimensional relief structure and/or hydroengorged fiber structure. A nonwoven web is hydraulically treated to create a hydroengorged material having an increased loft. Alternatively a nonwoven web is treated to have a heat set three-dimensional relief structure. The treated web is then hydroentangled with pulp to form a cotendered nonwoven/pulp composite fabric.

Fabrics are provided that include mono-component staple fibers, a first group of split staple fibers comprising a first polymeric material, and a second group of split staple fibers comprising a second polymeric material that is different than the first polymeric material. The mono-component staple fibers, the first group of split staple fibers, and the second group of split staple fibers are physically entangled together to define a consolidated nonwoven. The fabrics may be physically entangled by hydroentanglement.

Fabrics are provided that include mono-component staple fibers, a first group of split staple fibers comprising a first polymeric material, and a second group of split staple fibers comprising a second polymeric material that is different than the first polymeric material. The mono-component staple fibers, the first group of split staple fibers, and the second group of split staple fibers are physically entangled together to define a consolidated nonwoven. The fabrics may be physically entangled by hydroentanglement.

Methods for manufacturing wipes including melamine entangled into a nonwoven, and associated articles of manufacture. Such a method may include providing a melamine sheet (e.g., contiguous, rather than discrete melamine particles), providing first and second nonwoven sheets, and positioning the melamine sheet between the first and second nonwoven sheets. The sandwich structure is hydro-entangled at high pressure to force the melamine material to become entangled into the nonwoven material, to a degree that a portion of the melamine is actually exposed on the exterior face(s) of the wipe, which are generally provided by the nonwoven sheets. Such a wipe exhibits the drapability of a wipe, with the scrubbing benefits (e.g., very effective cleaning of baseboards, crayon off walls, etc.) of melamine, with greater durability than existing melamine cleaning articles, which tend to quickly crumble during use.

A non-flip mattress with top side and bottom side and depending edges; wherein the bottom side is covered with a flame-resistant, highly needled, double-sided-calendered, needlepunch nonwoven fabric that passes 16 CFR 1633. The nonwoven fabric is a double-calendered, 80/20 polyester/flame-resistant rayon blend needled with a minimum of 190 punches per cm.sup.2 and with increased tensile strength.