The present disclosure is directed at a moldable layered structure that is particularly suited for vehicular underbody applications. The structure is generally comprised of at least one layer of needled staple polyester fibers and at least one layer of spunbond polyester fibers.

Methods for manufacturing wipes including melamine entangled into a nonwoven, and associated articles of manufacture. Such a method may include providing a melamine sheet (e.g., contiguous, rather than discrete melamine particles), providing first and second nonwoven sheets, and positioning the melamine sheet between the first and second nonwoven sheets. The sandwich structure is hydro-entangled at high pressure to force the melamine material to become entangled into the nonwoven material, to a degree that a portion of the melamine is actually exposed on the exterior face(s) of the wipe, which are generally provided by the nonwoven sheets. Such a wipe exhibits the drapability of a wipe, with the scrubbing benefits (e.g., very effective cleaning of baseboards, crayon off walls, etc.) of melamine, with greater durability than existing melamine cleaning articles, which tend to quickly crumble during use.

Methods for manufacturing wipes including melamine entangled into a nonwoven, and associated articles of manufacture. Such a method may include providing a melamine sheet (e.g., contiguous, rather than discrete melamine particles), providing first and second nonwoven sheets, and positioning the melamine sheet between the first and second nonwoven sheets. The sandwich structure is hydro-entangled at high pressure to force the melamine material to become entangled into the nonwoven material, to a degree that a portion of the melamine is actually exposed on the exterior face(s) of the wipe, which are generally provided by the nonwoven sheets. Such a wipe exhibits the drapability of a wipe, with the scrubbing benefits (e.g., very effective cleaning of baseboards, crayon off walls, etc.) of melamine, with greater durability than existing melamine cleaning articles, which tend to quickly crumble during use.

A composite nonwoven sheet material includes pulp fibers, a reinforcement material and microfibers. The sheet material has one pulp-enriched first outer layer and one microfiber-enriched second outer layer, the reinforcement material is thereby interposed between the pulp-enriched first outer layer and the microfiber-enriched second outer layer and the pulp fibers and the microfibers penetrate the reinforcement material. Also disclosed is a process of producing such composite nonwoven sheet material and the use of such composite nonwoven sheet material.

A composite nonwoven sheet material includes pulp fibers, a reinforcement material and microfibers. The sheet material has one pulp-enriched first outer layer and one microfiber-enriched second outer layer, the reinforcement material is thereby interposed between the pulp-enriched first outer layer and the microfiber-enriched second outer layer and the pulp fibers and the microfibers penetrate the reinforcement material. Also disclosed is a process of producing such composite nonwoven sheet material and the use of such composite nonwoven sheet material.

A system for bonding a first layer having short fibers with a second layer having long fibers into a nonwoven web. The system includes a belt, a headbox, a depositing belt with a delivery strand, a transfer belt with a receiving strand, a device, a pre-bonding unit, and a bonding device. The short fibers are deposited on the depositing belt to form the first layer with the headbox. The transfer belt transfers the first layer to the second layer. The pre-bonding unit has spaced-apart compacting devices which act on the transfer belt to form a lower strand of the transfer belt there between. The bonding device is arranged between the compacting devices. The bonding device bonds the first and second layers. The compacting devices and the bonding device are operatively connected to one another so that they are each always either in an operating state or in a resting state.

The present invention relates to a method for producing a needle punch carpet having a velour-type and more wear-resistant surface which has advantageous characteristics over conventional flat needle nonwovens and dilour carpets.

Hydroentangled composites having a wide variety of uses (e.g., personal hygiene articles, facers for fenestration absorbent patches on surgical drapes, facers on absorbent surgical drapes, etc.) are provided. The hydroentangled composite includes at least two nonwoven webs hydroentangled together. The hydroentangled composite may have a three-dimensional structure. Additionally, the at least two nonwoven webs may have different bonding levels and/or lint levels.

Hydroentangled composites having a wide variety of uses (e.g., personal hygiene articles, facers for fenestration absorbent patches on surgical drapes, facers on absorbent surgical drapes, etc.) are provided. The hydroentangled composite includes at least two nonwoven webs hydroentangled together. The hydroentangled composite may have a three-dimensional structure. Additionally, the at least two nonwoven webs may have different bonding levels and/or lint levels.

Provided herein are an automotive interior material and a method for manufacturing the same. The automotive interior material is capable of allowing high rigidity and weight reduction to be implemented and allowing a bracket, a skin material, and other accessories to be easily attached to a surface of the automotive interior material, using a thermosetting resin and a multi-layered felt layer configured with a first felt layer made of a first material containing a natural fiber and a synthetic fiber, and a second felt layer attached on top of the first felt layer and made of a second material which contains a natural fiber and a synthetic fiber and is different from the first material in at least one of a component and a composition.